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FRONT FENDER APRON (ASSY)
REMOVAL (With the radiator upper support removed.)
Cut with disc
sander etc.
BODY PANEL REPLACEMENTRE-10
Page 411 of 1807
mm in.
15 0.59 Assembly Mark
INSTALLATION
Tack Weld (15 mm each)
3. Temporarily install the front fender and hood,
and check the fit. 1. When temporarily installing the new parts,
determine the installation position by the
assembly mark.
2. Measurements must be accurate with the
body dimension diagram, as this affects the
front wheel alignment.
BODY PANEL REPLACEMENTRE-11
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FRONT SIDE MEMBER (ASSY)
REMOVAL (With the front crossmember and front
fender apron removed.)
LH:
Front Side Member No. 3
Reinforcement
LH:RH:
LH:
1. Replace the front side member No. 3 reinforce-
ment at the same time.
BODY PANEL REPLACEMENTRE-17
Page 414 of 1807
INSTALLATION
Front Side Member
Front Side Member No. 3
Reinforcement
Front Side Member
Plate
2. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
HINT: Make sure each measurement is correct,
as this part affects the front wheel alignment.
1. Before temporarily installing the new front
side member, weld the front side member No.
3 reinforcement with standard points.
BODY PANEL REPLACEMENTRE-18
Page 415 of 1807
INSTALLATION (Cont'd)
LH:
LH:
RH:
LH:
BODY PANEL REPLACEMENTRE-19
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mm in.
30
40
100
1501.18
1.57
3.94
5.91
FRONT BODY PILLAR (CUT): SPORT ROOF
REMOVAL (With the cowl top side panel removed.)
(Cut and Join Location) Cut with disc
sander etc.
Cut and Join
Location
150mm
Cut and Join Location
(Pillar outer Panel)
40 mm
100 mmCut and Join Location
(Cut Location for Supply Parts)
(Cut and Join Location)
30 mm
Front Body Pillar
Lower Gusset
1. Cut and join the part at the locations shown
above.
HINT:
1) Cut the front body pillar outer panel at a 40 mm
(1.57in.) offset from the inner panel as shown.
2) The cut location of the rocker panel reinforce-
ment is made 30 mm (1.18 in.) to the front of the
rocker outer panel cut location, as shown.
2. The rocker panel reinforcement cut location is
made 100mm (3.94 in.) to the front of the outer
panel cut location, avoid damaging the No. 4
reinforcement.
BODY PANEL REPLACEMENTRE-26