Page 289 of 1807

BO0R1-01
BO4420
Adhesive
N09043
BO5231
BO2820
N08471
Mark
Double Stick Tape
- BODYWINDSHIELD
BO-33
2113 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. INSTALL SPACERS
Install the spacers to the body as shown in the illustration.
3. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Using a cleaner, clean the contact surface black-colored
area around the entire glass rim.
NOTICE:
Do not touch the glass after cleaning it.
4. POSITION GLASS
(a) Place glass in correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even and do not make contact with the fasteners.
(c) Place reference marks between the glass and body.
(d) Remove the glass.
5. INSTALL STOPPERS
(a) Remove adhesive cover from stopper.
(b) Position the stopper on the edge of the glass as shown
on the illustration.
(c) Break in the protruding part of the stopper.
Page 290 of 1807

N08472
Dam7 mm
(0.28 in.)
N00141
Primer MPrimer M
Primer MAdhesive
N08473
Primer G
N08494
H: 12 mm
(0.47 in.) BO-34
- BODYWINDSHIELD
2114 Author: Date:
1997 SUPRA (RM502U)
6. INSTALL DAM
Install the dam with double-stick tape all the way around the
glass except where the stoppers are installed as shown in the
illustration.
NOTICE:
Do not touch the glass face after cleaning it.
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
ºMº.
NOTICE:
Let the primer coating dry for 3 minutes or more.
Do not keep any of the opened primer ºMº and ºGº for
later use.
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer ºGº.
(b) Before the Primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more.
9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the chart below.
TemperatureTackfree time
35 °C (95 °F)15 minute
20 °C (68 °F)100 minute
5 °C (41 °F)8 hour
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.
H: 12 mm (0.47 in.)
Page 291 of 1807
BO2821
N08495
BO3986
N08496
Adhesive
- BODYWINDSHIELD
BO-35
2115 Author: Date:
1997 SUPRA (RM502U)
10. INSTALL GLASS
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
HINT:
Confirm that the dam is attached to the body panel as shown
in the illustration.
(c) Use a scraper to remove any excess or protruding adhe-
sive.
(d) Hold the windshield glass in place securely with a protec-
tive tape or equivalent until the adhesive hardened.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
TemperatureMinimum time prior to drive the vehicle
35 °C (95 °F)1..5 hour
20 °C (68 °F)5 hour
5 °C (41 °F)24 hour
11. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Coat the glass with adhesive at the moulding installation area.
Part No. 08833-00030
Page 292 of 1807
N08452
BO-36
- BODYWINDSHIELD
2116 Author: Date:
1997 SUPRA (RM502U)
12. INSTALL WINDSHIELD MOULDING
Place the moulding onto the body and tap it by hand.
13. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leak with auto glass sealer.
Part No. 08833-00030 or equivalent
14. INSTALL THESE PARTS:
(a) Cowl top ventilator louver
(b) Wiper arms and blades
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
(c) Front pillar garnishes
(d) Assist grip
(e) Sun visors and holders
(f) Inner rear view mirror
Page 293 of 1807
BO0R2-01
N19533
Tonneau Cover
Deck Trim Rear Cover
Coat Hook
Roof Side Inner Garnish
Tonneau Cover Clamp
Quarter Wheel House
Inner Cover
Deck Trim Side Board
Rear Seat
Outer Belt
Quarter Window
Glass
Roof Side Rail Weatherstrip
Retainer
Roof Side Rail Weatherstrip Speaker Grille Front Seat
Outer Belt
Deck Trim Side Service Hole Cover
Front Door Scuff
Inside Plate
Outside Garnish Seal Rear Seatback
5X
Sport Roof:Lower Back Service
Hole Cover
Removable Roof Stay
Stay Support Cover
Holder Garnish
Removable Roof Holder Luggage Compartment Mat
Spare Wheel Cover Rear Seat Cushion
Non-reusable partRear Quarter Trim Board
43 (440, 32)
25 (260, 19)
N´m (kgf´cm, ft´lbf) : Specified torque
- BODYQUARTER WINDOW GLASS
BO-37
2117 Author: Date:
1997 SUPRA (RM502U)
QUARTER WINDOW GLASS
COMPONENTS
Page 294 of 1807

BO0R3-01
N09045
Butyl Tape
: 3 Clips
N09040
Outside Garnish Seal BO-38
- BODYQUARTER WINDOW GLASS
2118 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE THESE PARTS:
(See pages BO-61)
(a) Tonneau cover
(b) Luggage compartment mat
(c) Spare wheel cover
(d) Rear seatback
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(e) Removable roof stay RH and LH (Sport roof)
(f) Deck trim rear cover
(g) Removable roof holder (Sport roof)
(h) Quarter wheel house inner cover
(i) Speaker grille
(j) Deck trim side board
(k) Front door scuff inside plate
(l) Rear quarter trim board
(m) Front seat outer belt shoulder anchor
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(n) Rear seat outer belt floor anchor
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(o) Roof side inner garnish
(p) Rear roof headlining (Sport roof)
2. REMOVE ROOF SIDE RAIL WEATHERSTRIP
(a) Using a clip remover, remove the 3 clips from the rear side
of the weatherstrip.
(b) Remove the rear side of the weatherstrip from the retain-
er.
3. REMOVE ROOF SIDE RAIL WEATHERSTRIP RETAIN-
ER
Remove the outside garnish seal and retainer.
Page 295 of 1807
N08522
N08520
N08521
1
Retainer
2
3
N08523
- BODYQUARTER WINDOW GLASS
BO-39
2119 Author: Date:
1997 SUPRA (RM502U)
4. REMOVE QUARTER WINDOW GLASS
(a) Remove the 3 nuts.
(b) Push piano wire through from the interior.
(c) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(d) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas in the order as shown in the illustration,
so leave the adhesive where the glass retainer stays.
(e) Let the piano wire pass as shown on the illustration, cut
off the adhered part to the pin.
NOTICE:
Do not damage the glass retainers.
(f) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.
Page 296 of 1807

BO0R4-01
BO4420
Adhesive
N00141
Primer M
Adhesive Primer M
Primer M
N19393
A
BC A
BC
A-AB-B
C-C BO-40
- BODYQUARTER WINDOW GLASS
2120 Author: Date:
1997 SUPRA (RM502U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact surface on the body with Primer
M.
NOTICE:
Let the primer coating dry for 3 minutes or more.
Do not coat primer M to the adhesive.
Do not keep any of the opened primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more.
Do not keep any of the opened primer G for later use.