Page 1284 of 1807
S05506
Sub-Throttle Position
Sensor Connector
Water Bypass Hose
PS Air Hose
Gasket
Throttle Body
Throttle Position Sensor Connector
Sub-Throttle Actuator Connector
Control Cable
Bracket and Cable
Vacuum
Hose
Air
Hose
IAC Valve Pipe
Air Hose
Air Intake
Chamber Stay
IAC Valve
Connector Engine Wire Protector
VSV Connector for EGR
MAP Sensor Connector
VSV Connector for Fuel Pressure Control
Filler Cap
x 10 No.3 Timing Belt Cover
Ignition Coils AssemblyEVAP Hose
EGR Pipe
Engine Wire
Protector
Ground Cable
Brake Booster
Vacuum Hose
EGR Gas
Temperature
Sensor Connector
Vacuum Hose
Pressure Tank
and VSV Assembly
Engine Wire Bracket
Engine Wire Clamp
Manifold Stay Gasket
x 5
No.4 Water Bypass Pipe PS Air Hose
No.4 Water
Bypass Hose
Water Bypass hose
Air Intake Chamber
Engine Wire Protector
Gasket
Fuel Inlet Pipe
Fuel Pressure
Pulsation DamperVacuum Sensing Hose
Intake Manifold and
Delivery Pipe Assembly
Fuel Return Hose
Gasket
x 6
Gasket Gasket
Engine Wire Bracket
PS Vane Pump
Oil Dipstick and
Guide for Transmission Oil Dipstick and
Guide for Engine
O-Ring
O-Ring
Timing Belt
Gasket
No.2 Timing
Belt Cover
Drive Belt Tensioner
Dust Cover
Timing Belt Tensioner
Drive Belt Tensioner Damper
Non-reusable part
Drive Belt TensionerM/T
- ENGINE MECHANICAL (2JZ-GTE)CYLINDER HEAD
EM-27
1132 Author: Date:
1997 SUPRA (RM502U)
Page 1309 of 1807
A02167
Starter ConnectorServise Hole Cover
Oil Cooler Pige
Hole Plugx 6
O-Ring Oil Dipstick and Guide
(for Transmission) Wire BracketEngine Wire Service Hole CoverTransmission Wire Bracket
Starter
Throttle Cable
Starter
Starter Connector
Transmissionx5 M/T
A/T
Non-reusable part
x6
x5
Engine Wire
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-57
1162 Author: Date:
1997 SUPRA (RM502U)
Page 1316 of 1807
P13212
Z16756
M/T
Matchmarks
Z16731
Hole Plug EM-64
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1169 Author: Date:
1997 SUPRA (RM502U)
(c) Lift the engine out of the vehicle slowly and carefully.
NOTICE:
Remove the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor or PS solenoid valve.
(d) Make sure the engine is clear of all wiring, hoses and
cables.
(e) Place the engine and transmission assembly onto the
stand.
34. A/T:
REMOVE OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Remove the bolt.
(b) Pull out the dipstick and guide from the transmission.
(c) Remove the O-ring from the dipstick guide.
35. DISCONNECT ENGINE WIRE FROM TRANSMISSION
(a) Disconnect the connectors.
(b) Disconnect the wire clamps from the brackets.
36. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, wire bracket and starter.
37. A/T:
REMOVE OIL COOLER TUBES FOR
TRANSMISSION
(a) Remove the 2 hose clamp bolts and tube clamp bolt.
(b) Loosen the 2 union nuts, and remove the oil cooler tubes.
38. M/T:
REMOVE CLUTCH COVER SET BOLTS
(a) Remove the 2 bolts and service hole cover.
(b) Place the matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
39. A/T:
REMOVE TORQUE CONVERTER CLUTCH
MOUNTING BOLTS
(a) Remove the hole plug.
(b) Turn the crankshaft to gain access to each bolt. Remove
the 6 bolts.
40. SEPARATE ENGINE AND TRANSMISSION
Remove the 6 bolts and transmission.
Page 1318 of 1807
Z16731
Hole Plug A/T
P11499
P11500
EM-66
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1171 Author: Date:
1997 SUPRA (RM502U)
4. A/T:
INSTALL TORQUE CONVERTER CLUTCH MOUNTING
BOLTS
(a) First, install the gray bolt. Then install 5 black bolts while
turning the crankshaft to gain access. Tighten the bolts
evenly.
Torque: 33 N´m (340 kgf´cm, 25 ft´lbf)
(b) Install the hole plug.
5. A/T:
INSTALL OIL COOLER PIPE FOR
TRANSMISSION
(a) Temporarily install the 2 oil cooler pipe, 2 hose clamps
and tube clamp with 3 clamp bolts.
(b) Connect the 2 oil cooler tubes to the unions on the trans-
mission. Tighten the union nuts.
Torque:44 N´m (450 kgf´cm, 33 ft´lbf)
(c) Tighten the 3 clamp bolts.
6. INSTALL STARTER
7. CONNECT ENGINE WIRE TO TRANSMISSION
8. A/T:
INSTALL OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Install a new O-ring to the dipstick guide.
(b) Connect the dipstick guide end to the dipstick tube of the
oil pan.
(c) Install the dipstick guide with the bolt.
(d) Install the dipstick.
9. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
(a) Attach the engine hoist chain to the engine hangers.
(b) Lower the engine and transmission assembly into the en-
gine compartment.
NOTICE:
Install the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor and PS solenoid valve.
(c) Insert the stud bolts of the front engine mounting insula-
tors into the stud bolt holes of the front suspension cross-
member.
(d) Temporarily install the 2 nuts holding the engine front
mounting insulators to the front suspension crossmem-
ber.
(e) Keep the engine level with a jack.
(f) Remove the hoist chain.
Page 1321 of 1807
Z09735
B B
A
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-69
1174 Author: Date:
1997 SUPRA (RM502U)
24. INSTALL PS PUMP
(a) Install the pump bracket with the 3 bolts.
Torque:
A 58 N´m (590 kgf´cm, 43 ft´lbf)
B 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Install the vane pump with the 2 bolts.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(c) Connect these hoses:
PS air hose to throttle body
PS air hose to air intake chamber
25. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel return pipe.
(b) Install the fuel return hose to the clamp of the dipstick
guide.
(c) Install the fuel inlet hose with 2 new gaskets and the union
bolt.
Torque: 29 N´m (300 kgf´cm, 22 ft´lbf)
26. CONNECT WIRES AND CONNECTORS
27. CONNECT EVAP HOSE
28. CONNECT BRAKE BOOSTER VACUUM HOSE
29. CONNECT HEATER WATER HOSES
30. INSTALL CHARCOAL CANISTER
31. INSTALL WATER PUMP PULLEY, FAN, FLUID
COUPLING ASSEMBLY AND DRIVE BELT
(See page CO-1 1)
32. M/T:
INSTALL DRIVE BELT TENSIONER DAMPER
(See page EM-21)
33. INSTALL AIR CLEANER AND MAF METER
ASSEMBLY
34. INSTALL NO.1 AIR HOSE
35. CONNECT CONTROL CABLES TO THROTTLE
BODY
36. FILL WITH ENGINE OIL
37. INSTALL RADIATOR ASSEMBLY
(See page CO-28)
38. START ENGINE AND CHECK FOR LEAKS
39. INSTALL HOOD
40. ROAD TEST
Check for abnormal noise, shock slippage, correct shift points
and smooth operation.
41. RECHECK ENGINE COOLANT AND ENGINE OIL
LEVELS
Page 1368 of 1807
B00319
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE °F
°C-20
-29 0
-1820
-740
460
1680
27100
38 10W-30
5W-30 PREFERRED
2JZ-GE
Z09522
Recommended Viscosity (SAE):
10W - 30
5W - 30
-20
-29 -18 -7 4 16 27
38 0 20 40 60 80 100
°C °F
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
2JZ-GTE
LU0JY-01
Z13413
2JZ-GTE
Z16754
2JZ-GTE M/T
P11837
- LUBRICATIONOIL AND FILTER
LU-1
1448 Author: Date:
1997 SUPRA (RM502U)
OIL AND FILTER
INSPECTION
1. CHECK OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If oil quality is visibly poor, replace the oil.
Oil grade (2JZ-GE):
API grade SH Energy-Conserving II or SJ, Energy-
Conserving or ILSAC multigrade engine oil.
SAE 5W-30 is the best choice for your vehicle, for
good fuel economy, and good starting in cold weath-
er.
Oil grade (2JZ-GTE):
API grade SH Energy-Conserving II or SJ, Energy-
Conserving or ILSAC multigrade engine oil.
Recommended viscosity is as shown in the illustra-
tion.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the low level and full level marks
on the dipstick.
If low, check for the leakage and add oil up to full level mark.
3. REMOVE ENGINE UNDER COVER
4. 2JZ-GTE:
REMOVE NO.2 AIR TUBE
Loosen the 2 hose clamps, and remove 2 bolts and air tube.
5. 2JZ-GTE M/T:
REMOVE DRIVE BELT TENSION DAMPER
Remove the 2 nuts and tensioner damper.
6. REMOVE DRIVE BELT
Loosen the drive belt tension by turning the drive belt tensioner
clockwise, and remove the drive belt.
Page 1373 of 1807
LU04U-02
S00606
2JZ-GE
No.3 Timing Belt Cover
Oil Filler Cap
Crankshaft Position Sensor
Timing Belt
PlateOil Level Sensor
Connector
Non-reusable partOil Dipstick and
Guide
Timing Belt
Oil Pan Baffle Plate Oil Level SensorNo.1 Oil Pan
Oil Strainer
No.2 Oil Pan Timing Belt Guide
No.1 Timing Belt Cover
Crankshaft Pulley No.2 Timing
Belt Cover
Drive Belt
Tensioner O-Ring x 9
Gasket Crankshaft Front Oil Seal
Precoated partOil Pump
Crankshaft Timing Pulley
Gasket
x 16
x 5
x 16
Gasket Generator
O-Ring O-Ring
Gasket Idler Pulley
x 6
x 5
Dust Boot
Timing Belt Tensionerx 6
Gasket LU-6
- LUBRICATIONOIL PUMP
1453 Author: Date:
1997 SUPRA (RM502U)
OIL PUMP
COMPONENTS
Page 1374 of 1807
S00866
No.3 Timing Belt cover
Crankshaft Position Sensor
Oil Level Sensor ConnectorOil Filter Cap
Generator
Oil Strainer Oil Pump
O-Ring
Turbo Oil Outlet Pipe Timing Belt
Plate
Crankshaft Timing Pulley
Crankshaft Front Oil SealNo.1 Oil Pan Idler Pulley
O-Ring
Drive Belt Tensioner
Bracket (M/T)
Timing Belt GuideOil Level Sensor
Gasket
Timing Belt Tensioner No.1 Timing
Belt Cover
Crankshaft PulleyDust BootDrain Plug
GasketNo.2 Oil Pan
Non-reusable part
Precoated part O-Ring
Gasket
Timing Belt x 10
Oil Pan Baffle Plate Oil Dipstick
and Guide
Gasket
No.2 Timing
Belt Cover
Drive Belt
Tensionerx 6
x 5
x 14 x 16 2JZ-GTE
Gasket x 9
Gasket
- LUBRICATIONOIL PUMP
LU-7
1454 Author: Date:
1997 SUPRA (RM502U)
