Page 513 of 1807

URETHANE ADHESIVE SEALANT FOR FIXED PAGE 3 of 3
GLASS INSTALLATION (cont'd)
URETHANE ADHESIVE SEALANT APPLICATION FOR TOYOTA MODELS (cont'd)
MODELBODYWINDSHIELDREAR WINDOWQUARTER
WINDOW
CAMRY
SV/VV4±Dr SdnUrethane
BondedUrethane
BondedButyl
Bonded
SV/VV
8609 to date5±Dr WgnUrethane
BondedUrethane
BondedButyl
Bonded
SV/CV
8409 to 86084±Dr Sdn
5±Dr L/BUrethane
BondedConventional
WeatherstripButyl
Bonded
CRESSIDA
MX 8808 to date4±Dr SdnUrethane
BondedConventional
WeatherstripUrethane
Bonded
8404 to 8807
4±Dr SdnUrethane
BondedUrethane
BondedButyl
Bonded
8404 to 8807
5±Dr WgnUrethane
BondedConventional
WeatherstripButyl
Bonded
VA N
YR 8309 to datePassenger/
CargoUrethane
BondedConventional
WeatherstripConventional
Weatherstrip
LAND CRUISER
FJ4±Dr WgnConventional
WeatherstripConventional
WeatherstripConventional
Weatherstrip
TRUCK
RN/LN
8808 to date4 x 2
4 x 4Refer to
Service
ManualConventional
WeatherstripConventional
Weatherstrip
TRUCK
RN/LN
8309 to 88074 x 2
4 x 4Refer to
Service
ManualConventional
WeatherstripConventional
Weatherstrip
4RUNNER
8408 to dateAllUrethane
BondedConventional
WeatherstripButyl
Bonded
The following urethane adhesive kits described in Toyota Repair Manuals are not available
in the U.S.A.
Adhesive Kits in Toyota Repair Manuals
P/N 08850±00070 32 to 59 degrees F (0 to 15 degrees C)
08850±00080 59 to 95 degrees F (15 to 35 degrees C)
08850±00090 95 to 113 degrees F (35 to 45 degrees C)
Page 514 of 1807

FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: PAINT VENDOR TECHNICAL PAGE 1 of 1
SERVICE SUPPORT
SECTION: GENERAL INFORMATION BULLETIN #77
MODELS: ALL
DATE: MARCH 1997
For your reference, we are providing the following technical service telephone numbers
and support features offered by your respective paint supplier. Please contact the suppliers
directly to receive important technical and refinish product information.
BASF
SHERWIN±WILLIAMS
800±825±3000 800±798±5872 (For Martin Senour 800±526±6704)
8:00 AM to 8:00 PM EST 8:30 AM to 5:00 PM EST
technical informationtechnical applications assistance
product informationcolor match assistance
color information technical training, locations/dates
DUPONT
SIKKENS
800±222±5225 800±521±9222
8:00 AM to 4:30 PM EST 8:00 AM to 6:00 PM EST
technical servicetechnical support
paint system selectioncolor information
training information
ICI AUTOCOLOR
SPIES±HECKER
800±647±6050 800±447±7437
8:00 AM to 5:30 PM EST 8:00 AM to 6:00 PM EST
technical product/process informationtechnical information
color informationcolor information
PPG
STANDOX
technical service (216) 572±6111 800±551±9296
8:00 AM to 6:00 PM EST 8:00 AM to 7:00 PM EST
color library (216) 572±6100product technical issues ± x3108
8:00 AM to 6:00 PM ESTcolor issues ±x3109 or 3110
training info./schedulestraining issues ± x3139 or 3118
(800) 450±2654 24±hour service
Information and specific technical procedures for the repair and refinish of Toyota vehicles
may be obtained by attending a Toyota Collision Repair and Refinish Training course.
Toyota courses are designed to enhance the skills of collision repair technicians and
provide detailed information in order to simplify and improve the quality of each repair.
Courses are taught at each Toyota Collision Repair and Refinish Training Center.
For additional information about Toyota Collision Repair and Refinish Training courses and
a course schedule, please contact your local Toyota regional office.
Page 515 of 1807

FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: WELDING HIGH STRENGTH PAGE 1 of 5
STEEL (H.S.S.)
SECTION: WELDING BULLETIN #27
MODELS: ALL TOYOTA MODELS
DATE: JULY 1988
In today's body shop environment high strength steel (H.S.S.) body parts are frequently
welded during collision damage repairs. Typical uses for H.S.S. are the front cross
member, front body outer pillar, floor side member and door side impact protection beam.
Because H.S.S. is used in these areas of potential high stress, repairs must
be done
properly to maintain the structural integrity of the vehicle.
Two types of H.S.S. are used. Solution hardened H.S.S. is used for door panels, hood
outer panel, etc., while precipitation hardened H.S.S. is used for door impact beams and
bumper reinforcements. It is not necessary to distinguish solid solution hardened steel from
ordinary steels for repair purposes.
The location of H.S.S. parts can be found in the Toyota Repair Manual for Collision
Damage under the Body Panel Construction section. A sample chart from the 1987 Camry
Collision Repair Manual is on page 3 of this bulletin. A list of available Toyota Collision
Repair manuals is on page 4.
REPAIR GUIDELINES
H.S.S. and ordinary steel parts in Toyota vehicles are welded using the same methods.
The following precautions apply:
Use either spot welding or MIG/MAG (shield gas) welding. MIG/MAG (shield
gas) welding should only be done by an experienced body shop person.
Only braze body components previously brazed at the factory and as indicated in
the Toyota Repair Manual for Collision Damage.
Do not use an oxy±acetylene torch
for fusion welding auto bodies. The large
heat affected zone may destroy galvanized coatings and cause excessive panel
distortions. In addition, an oxy±acetylene torch will reduce the strength and
increase the brittleness of H.S.S.
Page 516 of 1807

WELDING HIGH STRENGTH STEEL (cont'd) PAGE 2 of 5
REFERENCE MATERIALS
The following manuals should be readily available in the body shop:
Toyota Fundamental Body Repair Procedures Manual
Complete set of Toyota Repair Manuals for Collision Damage
TOOLS
Proper tools are mandatory for H.S.S. repair. Tools include:
MIG/MAG welder
Spot welder
H.S.S. spot weld cutter that will cut 8mm and 10mm holes
Air saw
Plasma cutter
Air power chisel with panel cutter
Hole punch
Head protector
Dust mask
Face protector
Vise grip pliers
Weld through primer (see page 5 of this bulletin)
Ear plugs
Car cover for glass and interior
WELDS
Four types of welding are required in the repair of Toyota vehicles:
Spot
PlugContinuous
Braze
Technicians doing repair work must be proficient in doing all four types of welding since all
four are used in various locations throughout the vehicle. The Toyota Repair Manuals for
Collision Damage show the location and type of welds that must be used. The correct
number and type of welds must be used to ensure structural integrity.
PROCEDURE
The complete in±depth procedure for welding H.S.S. and ordinary steel can be found in the
Toyota Fundamental Body Repair Procedures manual for the applicable vehicle. The basic
procedure requires:
1. Removal of auxiliary parts
2. Removal of damaged parts
3. Prepare new parts4. Position new parts
5. Welding
6. Finishing of welded areas.
Page 517 of 1807
WELDING HIGH STRENGTH STEEL (cont'd) PAGE 3 of 5
BODY PANEL CONSTRUCTION Ð High Strength Steel (H.S.S.) Parts
Page 518 of 1807
WELDING HIGH STRENGTH STEEL (cont'd) PAGE 4 of 5
TOYOTA SERVICE PUBLICATIONS
PART NUMBERDESCRIPTION
3643±8EFundamental Painting Procedures
BRM00±2EFundamental Collision Repair
3643±1ETercel 2WD
3643±2ETercel 4WD
3643±4ECorolla 83±87
36182Celica/Supra 82±86
BRM00±1ECelica 86±88
BRM00±5ESupra 86±88
3643±3ECamry 83±86
36118Cressida 81±84
3644±1ECressida 85±88
3644±2ECressida Wgn. 85±88
3644±oAMR2 85±88
BRM00±3EVan 84±87
BRM01±1UTercel Coupe 87±88
BRM01±0UCamry 87
BRM00±7UTercel Sedan 87±88
BR012Corolla 88
BRM00±6EFX/FX 16 87±88
BRM00±9ESupra Sport Roof 86±88
BRM00±8EMR2 T±Roof 85±88
You may order these on your TDN through the non±parts ordering system.
Page 519 of 1807
WELDING HIGH STRENGTH STEEL (cont'd) PAGE 5 of 5
WELD±THROUGH PRIMER SUPPLIERS *
1. HTP ªCold Galvanizing Compoundº
Part No. 12022
HTP America, Inc.
261 Woodwork Lane
Palatine, IL 60067
2. TTE ªDan±Primeº
Transnational Technology Enterprises, Inc.
3541 Old Conejo Road, #107
Newbury Park, CA 91320
3. Anchor Brand ªSpray±Galvº
NASCO
Welding Equipment and Safety Supplies
Chicago, IL
4. 3M ªWeld±Thru Coatingº
Part No. 051131±05913
3M Automotive Trades Division
St. Paul, MN
5. Kent ªSpotweld Primerº
Part No. 50190
Kent Industries
4500 Euclid Ave.
Cleveland, OH 44103
* There may be other sources for this material that are not listed here.
Page 520 of 1807

FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: 1997 PAINT AND REFINISH PAGE 1 of 4
FORMULA CODES
SECTION: REFINISH BULLETIN #74
MODELS: ALL
DATE: JANUARY 1997
Attached for your reference is a list of all 1997 Toyota paint codes and the refinish paint
codes for the following refinish paint manufacturers:
BASF, DuPont, PPG, Sherwin±Williams, Sikkens, Spies±Hecker, and ICI
Autocolor.
NOTE:The vehicle paint code is on the certification label which can be located on the
driver 's side door jamb or the lower section of the ªBº pillar.
NOTE:Please contact your local paint representative for the actual paint mixing formulas
or if you need help in color matching.
1997 TOYOTA PAINT CODES AND COLOR NAMES
COLOR
CODECOLOR
NAMEBASFDUPONTPPGSHERWIN±
WILLIAMSSIKKENSSPIES±
HECKERICI AUTO
COLOR
040Super WhiteToy040W84309028835000Toy04016170KK47
041WhiteToy041L84169027434792Toy04117618KJ64
045Super WhiteToy045H89319054738712Toy04516004NP65
051Diamond
White PearlToy051L9246
L924790822
9082642872
42873Toy05198125
16329PF76B
TD86G
056Natural
WhiteToy056F18589145252893Toy05615217BAB5
1A0Platinum
MetallicToy1A0N9923489649700Toy1A0708096ED5B
1A1Anthracite
MetallicToy1A1L9991489748977Toy1A1801645TX2B
1A2Topaz
MetallicToy1A2F0016489849701Toy1A2708556ED9B
1A5Desert Dune
PearlToy1A5F14583609052139Toy1A5727598NH3B
1A6Moonglow
PearlToy1A6F14593609152140Toy1A6727608NH4B
1B1Champagne
PearlToy1B1F2186525253074Toy1B120699FLT9B
1B2Antique Sage
PearlToy1B2F2201532454757Toy1B273622HRE5B