Page 417 of 1807
REMOVAL (Cont'd)
Cut and Join Location
(Rocker Panel Reinforcement)
3. After removing the front body pillar lower
gusset, remove the front body pillar.
BODY PANEL REPLACEMENTRE-27
Page 418 of 1807
1. Before installing the outer panel, inner rein-
forcement, inner pillar and rocker panel rein-
forcement, assemble the parts and weld them
according to the standard number of welds as
shown above.
INSTALLATION
Front Body
Inner Pillar
Front Body
upper outer
Pillar
Rocker Panel
ReinforcementFront Body Pillar
Reinforcement
2. Temporarily instal the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-28
Page 419 of 1807
mm in.
20
1000.79
3.94
3. Before welding the new parts, check the fit of
the front door, front fender and windshield
glass.
4. A 100mm (3.94 in.) wide access hole should
be made in the rocker outer panel. After butt
welding the rocker panel reinforcement, reat-
tach the rocker outer panel by welding.
INSTALLATION (Cont'd)
Tack Weld
(20 mm)
Butt Weld
Butt Weld
Butt Weld
(Rocker Panel Reinforcement)
100mm
5. After installing the new parts, apply foamed
material.
HINT: For the foamed material application areas,
refer to page AP-4.
BODY PANEL REPLACEMENTRE-29
Page 420 of 1807
FRONT APRON TO COWL SIDE UPPER
MEMBER (ASSY)
REMOVAL (With the front fender front apron removed.)
BODY PANEL REPLACEMENTRE-8
Page 421 of 1807
INSTALLATION
(RH only)
Speed Meter Control Mounting Bracket
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.2. Temporarily install the front fender and hood,
and check the fit.
BODY PANEL REPLACEMENTRE-9
Page 422 of 1807
mm in.
30
70
1201.18
2.76
4.72
FRONT BODY PILLAR (CUT): Normal Roof
REMOVAL (With the cowl top side panel removed.)
Cut with disc
sander etc.
(Cut and Join Location)Cut and Join
Location
70 mm
120 mm
Cut and Join Location
(Cut Location for Supply Parts)
(Cut and Join Location)
30 mm
Front Body Pillar Lower Gusset
2. After removing the front body pillar lower
gusset, remove the front body pillar. 1. Cut and join the parts at the locations shown
above.
HINT:
1) Cut the front body pillar outer panel at a 120
mm (4.72in.) offset from the inner panel as
shown above right.
2) The cut location of the rocker panel reinforce-
ment is made 30mm (1.18in) to the front of the
rocker panel inner cut location, as shown.
BODY PANEL REPLACEMENTRE-22
Page 423 of 1807
REMOVAL (Cont'd)
Cut and Join Location
(Rocker Panel Reinforcement)
BODY PANEL REPLACEMENTRE-23
Page 424 of 1807
INSTALLATION
Front Body
Inner Pillar
Front Body
Upper Outer
Pillar
Front Body Pillar
Reinforcement Rocker Panel
Reinforcement
1. Before installing the outer panel inner rein-
forcement, inner pillar and rocker panel rein-
forcement, assemble the parts and weld them
according to the standard number of welds as
shown above.2. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
BODY PANEL REPLACEMENTRE-24