Page 8 of 1807
CL04B-02
Q04195
Q04196
Q04197
Q04198
- CLUTCHCLUTCH UNIT (2JZ-GTE)
CL-21
1562 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE TRANSMISSION FROM ENGINE
(See page MT-2)
HINT:
Do not drain the transmission oil.
2. REMOVE RELEASE FORK ASSEMBLY
(a) Remove the release fork assembly from the left side of
clutch housing service hole.
(b) Remove the E-ring from the release fork.
(c) Remove the pin and wave washer from the release fork.
3. REMOVE CLUTCH DISC
4. REMOVE CLUTCH COVER ASSEMBLY
5. REMOVE CLUTCH RELEASE BEARING HUB
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the release bearing hub, thrust cone spring and
plate washer.
6. REMOVE CLUTCH RELEASE BEARING
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the release bearing, wave washer and plate
washer.
Page 14 of 1807
Q04216
Front
Q04195
- CLUTCHCLUTCH UNIT (2JZ-GTE)
CL-27
1568 Author: Date:
1997 SUPRA (RM502U)
8. INSTALL CLUTCH COVER ASSEMBLY
9. INSTALL CLUTCH DISC
NOTICE:
Install the clutch disc in the correct direction.
10. INSTALL RELEASE FORK ASSEMBLY
Install the release bearing assembly to the release fork assem-
bly, and install them to the transmission.
11. INSTALL TRANSMISSION TO ENGINE
(See page MT-2)
Page 21 of 1807
MT06M-02
- MANUAL TRANSMISSION (V160)TROUBLESHOOTING
MT-1
1569 Author: Date:
1997 SUPRA (RM502U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Noise
1. Flywheel damper
2. Oil (Level low)
3. Oil (Wrong)
4. Gear (Worn or damaged)
5. Bearing (Worn or damaged)CL-17
CL-22
MT-3
MT-3
-
-
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged)
4. O-Ring (Worn or damaged)MT-3
-
MT-7
MT-2
MT-7
Hard to shift or will not shift1. Synchronizer ring (Worn or damaged)
2. Shift key spring (Damaged)-
-
Jumps out of gear
1. Locking ball spring (Damaged)
2. Shift fork (Worn)
3. Gear (Worn or damaged)
4. Bearing (Worn or damaged)-
-
-
-
Page 22 of 1807
MT06N-01
D01920
Shift Lever Knob
Upper Console Panel
Shift Lever Boot
RetainerShift Lever Retainer
Shift and Select Lever
Boot No.1
x5
Service Hole
Cover
Starter
Pipe Support Bracket
Service Hole Cover
Ground Cable
Engine Under Cover
Oxygen SensorExhaust Front Pipe Exhaust Tail Pipe Exhaust Center PipePropeller ShaftCrossmember Brace
Heat Insulator Engine Rear
Mounting
Adjusting Washer BushingTransmission Shift Lever
Clutch Release Cylinder
N´m (kgf´cm, ft´lbf)Shift and Select Lever
Boot No.2
Oxygen Sensor Cover
: Specified torqueRear Engine Mounting
Member
Non-reusable part Gasket
Gasket
Gasket
Gasket
19 (195, 14)
72 (730, 53)
12 (120, 9)
79 (805, 58)
49 (500, 36)
19 (195, 14)
56 (570, 41)
12 (120, 9)
37 (380, 27)
12 (120, 9)
25 (260, 19)13 (135, 10)
39 (400, 29)
5.5 (55, 48 in.´lbf)
13 (130, 9)
13 (130, 9)
5.5 (55, 48 in.´lbf)
Heat Insulator72 (730, 53)
39 (400, 29)
25 (250, 18)19 (195, 14)
19 (195, 14)
7.8 (80, 69 in.´lbf)
Bushing
19 (195, 14)
Normal Roof:
Sport Roof:
58 (590, 43)
Transmission
Crossmember
Brace
20 (200, 14)
25 (250, 18)
58 (590, 43)
MT-2
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1570 Author: Date:
1997 SUPRA (RM502U)
MANUAL TRANSMISSION UNIT
COMPONENTS
Page 23 of 1807
MT06O-01
Q04417
Q06365
Q09475
Filler Plug
Drain PlugOil Level
0 - 5 mm
Q04419
R06858
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-3
1571 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOT RETAINER AND SHIFT AND SELECT LEVER
BOOTS NO.1 AND NO.2
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 bolts and boot retainer.
(d) Remove the shift and select lever boots No.1 and No.2.
2. REMOVE 4 TRANSMISSION SHIFT LEVER SET
BOLTS
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
3. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
4. DRAIN TRANSMISSION OIL
Oil type: TOYOTA GEAR OIL V160 or ESSO ATF
DEXRON®D-21065
Capacity: 1.8 liters (1.9 US qts, 1.6 Imp. qts)
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
5. REMOVE ENGINE UNDER COVER
6. REMOVE EXHAUST FRONT PIPE AND PIPE SUP-
PORT BRACKET
(a) Remove the 2 nuts, cover, oxygen sensor and gasket.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(c) Remove the 2 bolts and pipe support bracket from the
clutch housing.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(d) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(e) Remove the exhaust front pipe.
Page 24 of 1807
Q04128
Q06366
Q04133
MT-4
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1572 Author: Date:
1997 SUPRA (RM502U)
7. REMOVE EXHAUST CENTER PIPE
(a) Remove the 4 nuts and 2 gaskets.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Disconnect the exhaust center pipe from the 2 rings.
(c) Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and
crossmember brace.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
10. REMOVE PROPELLER SHAFT
(See page PR-2)
11. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside the vehicle.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
12. REMOVE CLUTCH RELEASE CYLINDER AND
GROUND CABLE
(a) Remove the bolt, clamp and ground cable.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
(b) Remove the 2 bolts and clutch release cylinder.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
13. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter wire connector.
14. DISCONNECT VEHICLE SPEED SENSOR AND
BACK-UP LIGHT SWITCH CONNECTORS
Page 25 of 1807
Q04136Matchmarks
Q04137
Q04138
Q04341
Q04141
A
B
A
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-5
1573 Author: Date:
1997 SUPRA (RM502U)
15. REMOVE CLUTCH COVER SET BOLT
(a) Remove the 2 bolts and service hole cover.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Place matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N´m (135 kgf´cm, 10 ft´lbf)
Bolt: 25 N´m (260 kgf´cm, 19 ft´lbf)
18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission
from the engine.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
20. REMOVE SHIFT LEVER RETAINER
Remove the 5 bolts, nut and shift lever retainer from the trans-
mission.
Torque:
Bolt A: 19 N´m (195 kgf´cm, 14 ft´lbf)
Nut B: 25 N´m (250 kgf´cm, 18 ft´lbf)
21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the trans-
mission.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
Page 26 of 1807
MT06Q-01
Q08612
Companion Flange
10 (100, 7)
Oil Seal
Vehicle Speed SensorAdjusting Washer
Transmission Lock Plate
Lock Nut
11 (110, 8)
O-Ring
Release Fork Support
Release Fork Support Spring Front Bearing Retainer
26 (260, 19)
Oil Seal
Non-reusable part
N´m (kgf´cm, ft´lbf)
Precoated part: Specified torque
120 (1,220, 88)
- MANUAL TRANSMISSION (V160)OIL SEAL
MT-7
1575 Author: Date:
1997 SUPRA (RM502U)
OIL SEAL
COMPONENTS
