Page 28 of 1807

Q04147
SST
Q04150
SST
Q04151
ºAº
ºBº
Q04150
SST
- MANUAL TRANSMISSION (V160)OIL SEAL
MT-9
1577 Author: Date:
1997 SUPRA   (RM502U)
(h) Heat the companion flange in an oven.
Companion flange temperature:
80 - 90°C (176 - 194°F)
(i) Apply gear oil to the output shaft and install the compan-
ion flange.
(j) Using SST, install the companion flange to the output
shaft.
SST 09950- 30010 (09951- 03010, 09953- 03010,
09954-03010,  09955-03030, 09956-03030)
(k) Using SST to hold the flange, temporary install and torque
the lock nut.
SST 09330-00021
Torque: 190 N´m (1,940 kgf´cm, 140 ft´lbf)
(l) Remove the lock nut.
(m) Using a caliper gauge, measure dimension ºAº and di-
mension ºBº.
(n) Calculate the required thickness of the adjusting shim.
Thickness:
(Dimension ºAº - Dimension ºBº) - (0.05 ~ 0.14 mm,
0.0020 ~ 0.0055 in.)
Adjusting shim thickness mm (in.)Adjusting shim thickness mm (in.)
1.15 - 1.20 (0.0453 - 0.0472)1.65 - 1.70 (0.0650 - 0.0669)
1.25 - 1.30 (0.0492 - 0.0512)1.85 - 1.90 (0.0729 - 0.0748)
1.45 - 1.50 (0.0571 - 0.0591)1.95 - 2.00 (0.0768 - 0.0787)
(o) Install the selected shims to the output shaft.
(p) Apply sealant to the nut threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(q) Using SST to hold the flange, reinstall and torque the lock
nut.
SST 09330-00021
Torque: 120 N´m (1,220 kgf´cm, 88 ft´lbf) 
     
        
        Page 195 of 1807
Z18230
Brake Fluid Level Warning Switch
Parking Brake Switch
Telltale Light LH
Telltale Light RHVehicle Speed Sensor
Light Failure Sensor
DOME Fuse
Combination Meter
Door Courtesy Switches GAUGE Fuse
ECU-B Fuse
IGN Fuse
PANEL Fuse
TAIL Fuse Integration
Fuel Sender Gauge
: Engine Coolant Temperature Sensor
: Engine Oil Level Sensor
: Low Oil Pressure Warning Switch
: Park/Neutral Position Switch
: Vehicle Speed Sensor 2JZ-GE2JZ-GTE
1
5
4
3
2 Relay R/B No.2
J/B No.1
Meter Circuit 
1
1
5 4
3
2 1
2
3
4
5
BE0E7-01
- BODY ELECTRICALCOMBINATION METER
BE-39
2017 Author: Date:
1997 SUPRA   (RM502U)
COMBINATION METER
LOCATION 
     
        
        Page 197 of 1807

I02078
Cruise Control Indicator :Fuel Gauge
:Engine Coolant Temperature Gauge
:Tachometer
:Speedometer
D.R.L. :Daytime Running Light
* :Engine Oil Level Delay Circuit
F
E
T
S
F
E
T
S C8
A10
A11
A9
A8
A13
C11
C10
B13
B12
B2
A1
C7
C5
A14
A7
A6
A3
C1
C2
C13
A5P
R
N
D
2
LB4
B10
B6
B7
B8
B11
B1
C9
A16
C4
C6
A15
A2
B3
C12 Fuel Level Warning
MANU Indicator
O/D OFF Indicator
Brake Warning
Bulb Check Relay
TRAC Indicator
Right Turn Indicator
High Beam Indicator
Master Warning
Illumination
SNOW IndicatorLeft Turn Indicator
No. Wire Harness Side
Brake Fluid Level Warning Switch
Parking Brake Switch
USA:TAIL (RH) Fuse, PANEL Fuse
Headlight Dimmer Switch
ECT ECU
Cruise Control ECU
TRAC ECU
Ground (Engine)
Engine Coolant Temperature Sender Gauge
Fuel Sender Gauge
Ground (Signal)
Turn Signal Switch
Starter Relay Generator L Terminal Igniter
Park/Neutral Position Switch (A/T Vehicle) A1
2
3
5
6
7
8
9
10
11
13
14
15
16
BGAUGE Fuse
O/D OFF Switch
USA:TAIL (RH) Fuse, PANEL Fuse
Park/Neutral Position Switch (P)
Park/Neutral Position Switch (N)
ECT ECU
Ground (Power)
Park/Neutral Position Switch (D)
Park/Neutral Position Switch (2)
Park/Neutral Position Switch (L) Park/Neutral Position Switch (R) 1
2
3
6
7
8
10
11
124
13
Engine Oil Level Sensor
Turn Signal Switch
Ground (Power)
Fuel Sender Gauge
GAUGE Fuse
Vehicle Speed Sensor (Terminal 2)
Vehicle Speed Sensor (Terminal 3)
USA:TAIL (RH) Fuse, PANEL Fuse
Light Control Rheostat Telltail Light RH (Terminal 11)
Telltail Light LH (Terminal 1)
Telltail Light LH (Terminal 6) 1
2
6
7
8
10
11
124
135
9 CCANADA:D.R.L. No.3 Relay
Clutch Start Switch (M/T Vehicle)
CANADA:D.R.L. No.3 Relay
CANADA:D.R.L. No.3 Relay
- BODY ELECTRICALCOMBINATION METER
BE-41
2019 Author: Date:
1997 SUPRA   (RM502U) 
     
        
        Page 568 of 1807
MA0688
Outside
Inside
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-153
381 Author: Date:
1997 SUPRA   (RM502U)
4 Check are filter.
PREPARATION:
Remove air filter.
CHECK:
Visually check that the air cleaner element is not dirty or exces-
sively oily.
HINT:
If necessary, clean element with compressed air. First blow from
inside throughly, then blow from outside of element.
NG Repair or replace.
OK
5 Check idle speed.
PREPARATION:
(a) Warm up engine to normal operating temperature.
(b) Switch off all accessories.
(c) Switch off air conditioning.
(d) Shift transmission into ºNº position.
(e) Connect the OBD II scan tool or TOYOTA hand-held tester to DLC3 on the vehicle.
CHECK:
Use CURRENT DATA to check the engine idle speed.
OK:
Idle speed: 650 ± 50 rpm
NG Proceed to matrix chart of problem symptoms
on page DI-169.
OK 
     
        
        Page 1017 of 1807

18
  E
1. NORMALLY
OPEN
Open and
closes circuits,
thereby
stopping (1) or
allowing (2)
current flow.
RESISTOR
An electrical component with a
fixed resistance, placed in a circuit
to reduce voltage to a specific
value.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.
SENSOR (Thermistor)
A resistor which varies its
resistance with temperature.
SHORT PIN
Used to provide an unbroken
connection within a juction block.
SOLENOID
An electromagnetic coil which
forms a magnetic field when
current flows, to move a plunger,
etc.SWITCH, DOUBLE THROW
A switch which continuously
passes cureent through one set of
contacts or the other.
SWITCH,
IGNITION
A key operated switch with several
positions which allows various
circuits, particularly the primary
ignition circuit, to become
operational.
Wires are always 
drawn as straight lines
on wiring diagrams.
Crossed wires (1)
without a black dot at
the junction are not
joined;
crossed wires (2) and
a black dot or
octagonal (
   ) mark at 
the  juction as spliced
(joined) connections. RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
SENSOR, SPEED
Uses magnetic impulses to open
and close a switch to create a 
signal for activation of other
components.TRANSISTOR
A solid state device typically used
as an electronic relay; stops or
passes current depending on the
voltage applied at base.º SWITCH, WIPER PARK
Automatically returns wipers to
the stop position when the wiper
switch is turned off. SWITCH, MANUALSPEAKER
An electromechanical device
which creates sound waves from
current flow.
2. NORMALLY
CLOSED
RESISTOR, VARIABLE or
RHEOSTAT
A controllable resistor with a 
variable rate of resistance.
Also called a potentiometer or
rheostat.
2. NORMALLY
OPEN
RELAY
1. NORMALLY
CLOSED
Basically, an electrically
operated switch which
may be normally closed
(1) or open (2). Current
flow through a small
coil creates a magnetic
field which either opens
or closes an attached
switch.
(2) SPLICED
WIRES
(1) NOT
CONNECTED 
     
        
        Page 1284 of 1807

S05506
Sub-Throttle  Position
Sensor Connector
Water Bypass Hose
PS Air Hose
 Gasket
Throttle Body
Throttle Position Sensor Connector
Sub-Throttle  Actuator Connector
Control Cable
Bracket and Cable
Vacuum
Hose
Air
Hose
IAC Valve Pipe
Air Hose
Air Intake
Chamber Stay
IAC Valve
Connector Engine Wire Protector
VSV Connector for EGR
MAP Sensor Connector
VSV Connector for Fuel Pressure Control
Filler Cap
x 10 No.3 Timing Belt Cover
Ignition Coils AssemblyEVAP Hose
EGR Pipe
Engine Wire
Protector
Ground Cable
Brake Booster
Vacuum Hose
EGR Gas
Temperature
Sensor Connector
Vacuum Hose
Pressure Tank
and VSV Assembly
Engine Wire Bracket
Engine Wire Clamp
Manifold Stay Gasket
x 5
No.4 Water Bypass Pipe PS Air Hose
No.4 Water
Bypass Hose
Water Bypass hose
Air Intake Chamber
Engine Wire Protector
 Gasket
Fuel Inlet Pipe
Fuel Pressure
Pulsation DamperVacuum Sensing Hose
Intake Manifold and
Delivery Pipe Assembly
Fuel Return Hose
 Gasket
x 6
 Gasket  Gasket
Engine Wire Bracket
PS Vane Pump
Oil Dipstick and
Guide for Transmission Oil Dipstick and
Guide for Engine
 O-Ring
 O-Ring
Timing Belt
Gasket
No.2 Timing
Belt Cover
Drive Belt Tensioner
Dust Cover
Timing Belt Tensioner
Drive Belt Tensioner Damper
 Non-reusable part
Drive Belt TensionerM/T
- ENGINE MECHANICAL  (2JZ-GTE)CYLINDER HEAD
EM-27
1132 Author: Date:
1997 SUPRA   (RM502U) 
     
        
        Page 1335 of 1807

P02143
P02459
About
20 mmCompressed
P02153
Z02383
ItemSTD mm (in.)
U/S 0.25 mm (in.)
Main journal
Crank pin61.984 - 62.000
(2.4403 - 2.4409)
51.982 - 52.000
(2.0465 - 2.0472)61.745 - 61.755
(2.4309 - 2.4313)
51.745 - 51.755
(0.0372 - 2.0376)
- ENGINE MECHANICAL  (2JZ-GTE)CYLINDER BLOCK
EM-83
1188 Author: Date:
1997 SUPRA   (RM502U)
(d) Check the piston pin fit at room temperature.
Coat the piston pin with engine oil and push it into the con-
necting rod with your thumb.
15. INSPECT CONNECTING ROD BOLTS
Using vernier calipers, measure the minimum diameter of the
compressed  bolt at the measuring point.
Standard diameter: 8.1 - 8.3 mm (0.319 - 0.327 in.)
Minimum diameter: 8.0 mm (0.315 in.)
If the diameter is less than minimum, replace the connecting rod
bolt.
16. INSPECT CRANKSHAFT FOR RUNOUT
(a) Place the crankshaft on V-blocks.
(b) Using a dial indicator, measure the circle runout at the
center journal.
Maximum circle runout: 0.06 mm (0.0024 in.)
If the circle runout is greater than maximum, replace the crank-
shaft.
17. INSPECT MAIN JOURNALS AND CRANK PINS
(a) Using a micrometer, measure the diameter of each main
journal and crank pin.
Diameter:
If the diameter is not as specified, check the oil clearance. (See
page EM-71)
(b) Check each main journal and crank pin for taper and out-
of-round  as shown.
Maximum taper and out-of round:
0.02 mm (0.0008 in.)
If the taper or out-of-round is greater than maximum, grind or
replace the crankshaft. 
     
        
        Page 1339 of 1807
EM6535
P02143
- ENGINE MECHANICAL  (2JZ-GTE)CYLINDER BLOCK
EM-87
1192 Author: Date:
1997 SUPRA   (RM502U)
(d) Using a pin hole grinder, bore the bushing to obtain the
standard  specified clearance (See page EM-79) be-
tween the bushing and piston pin.
(e) Check the piston pin fit at room temperature.
Coat the piston pin with engine oil and push it into the con-
necting rod with your thumb.