Page 457 of 1807
QUARTER INNER PANEL (CUT-P): Right Side
REMOVAL (With the quarter panel and body lower
back panel removed.)
Cut and Join Location
1. Cut and join the parts at the location as shown
above.
BODY PANEL REPLACEMENTRE-50
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INSTALLATION
1. Overlap the new parts 20 mm (0.79 in.) at
the cut locations and spot weld.2. For overlapping areas, apply sealer to both
sides.
HINT: For other sealing points, refer to section
AR.
BODY PANEL REPLACEMENTRE-51
Page 459 of 1807
mm in.
100
2003.94
7.87
QUARTER PANEL (CUT)
REMOVAL
(Cut and Join Location)
200 mm(Cut and Join Location)
Cut and Join Location
100 mm
Cut and Join
Location
Cut and Join Location
(Cut Location for Supply Parts)
Sport Roof
Normal Roof
1. Cut and join the parts at the location shown
above.(Cut and Join Location)
(Cut and Join Location)
BODY PANEL REPLACEMENTRE-34
Page 460 of 1807
REMOVAL (Cont'd)
Normal Roof:
Sport Roof:
BODY PANEL REPLACEMENTRE-35
Page 461 of 1807
mmin.
5 0.20
1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 - 4 mm (0.12 -
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.
INSTALLATION
Butt Weld
Butt Weld
Body Sealer
Butt Weld
Body Sealer
about 5 mm
Normal Roof:
2. Temporarily install the new parts and check the
fit of the front door, back door and rear com-
bination lamp.
3. Apply foamed material to the pillar section.
HINT: For the foamed material application areas,
refer to page AP-4.
Sport Roof:
BODY PANEL REPLACEMENTRE-36
Page 462 of 1807
INSTALLATION (Cont'd)
Braze
Braze
BODY PANEL REPLACEMENTRE-37
Page 463 of 1807
mm in.
1204.72
QUARTER WHEEL HOUSING OUTER PANEL
(ASSY): Normal Roof Right Side
REMOVAL (With the quarter panel removed.)
Cut and Join Location
Roof Side Inner to
Wheel Housing Brace
120 mm
Rocker Panel
Reinforcement
Cut and Join
Location
1. Cut the roof side inner to wheel housing brace
and the rocker panel reinforcement end at the
locations noted above. Remove the quarter
wheel housing outer panel.
BODY PANEL REPLACEMENTRE-40
Page 464 of 1807
INSTALLATION
Butt weld
Butt Weld
Assembly Mark
1. Determine the position of the new parts by the
assembly marks of the inner and outer panels.
BODY PANEL REPLACEMENTRE-41