Page 22 of 1807
MT06N-01
D01920
Shift Lever Knob
Upper Console Panel
Shift Lever Boot
RetainerShift Lever Retainer
Shift and Select Lever
Boot No.1
x5
Service Hole
Cover
Starter
Pipe Support Bracket
Service Hole Cover
Ground Cable
Engine Under Cover
Oxygen SensorExhaust Front Pipe Exhaust Tail Pipe Exhaust Center PipePropeller ShaftCrossmember Brace
Heat Insulator Engine Rear
Mounting
Adjusting Washer BushingTransmission Shift Lever
Clutch Release Cylinder
N´m (kgf´cm, ft´lbf)Shift and Select Lever
Boot No.2
Oxygen Sensor Cover
: Specified torqueRear Engine Mounting
Member
Non-reusable part Gasket
Gasket
Gasket
Gasket
19 (195, 14)
72 (730, 53)
12 (120, 9)
79 (805, 58)
49 (500, 36)
19 (195, 14)
56 (570, 41)
12 (120, 9)
37 (380, 27)
12 (120, 9)
25 (260, 19)13 (135, 10)
39 (400, 29)
5.5 (55, 48 in.´lbf)
13 (130, 9)
13 (130, 9)
5.5 (55, 48 in.´lbf)
Heat Insulator72 (730, 53)
39 (400, 29)
25 (250, 18)19 (195, 14)
19 (195, 14)
7.8 (80, 69 in.´lbf)
Bushing
19 (195, 14)
Normal Roof:
Sport Roof:
58 (590, 43)
Transmission
Crossmember
Brace
20 (200, 14)
25 (250, 18)
58 (590, 43)
MT-2
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1570 Author: Date:
1997 SUPRA (RM502U)
MANUAL TRANSMISSION UNIT
COMPONENTS
Page 23 of 1807
MT06O-01
Q04417
Q06365
Q09475
Filler Plug
Drain PlugOil Level
0 - 5 mm
Q04419
R06858
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-3
1571 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOT RETAINER AND SHIFT AND SELECT LEVER
BOOTS NO.1 AND NO.2
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 bolts and boot retainer.
(d) Remove the shift and select lever boots No.1 and No.2.
2. REMOVE 4 TRANSMISSION SHIFT LEVER SET
BOLTS
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
3. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
4. DRAIN TRANSMISSION OIL
Oil type: TOYOTA GEAR OIL V160 or ESSO ATF
DEXRON®D-21065
Capacity: 1.8 liters (1.9 US qts, 1.6 Imp. qts)
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
5. REMOVE ENGINE UNDER COVER
6. REMOVE EXHAUST FRONT PIPE AND PIPE SUP-
PORT BRACKET
(a) Remove the 2 nuts, cover, oxygen sensor and gasket.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(c) Remove the 2 bolts and pipe support bracket from the
clutch housing.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(d) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(e) Remove the exhaust front pipe.
Page 24 of 1807
Q04128
Q06366
Q04133
MT-4
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1572 Author: Date:
1997 SUPRA (RM502U)
7. REMOVE EXHAUST CENTER PIPE
(a) Remove the 4 nuts and 2 gaskets.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Disconnect the exhaust center pipe from the 2 rings.
(c) Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and
crossmember brace.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
10. REMOVE PROPELLER SHAFT
(See page PR-2)
11. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside the vehicle.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
12. REMOVE CLUTCH RELEASE CYLINDER AND
GROUND CABLE
(a) Remove the bolt, clamp and ground cable.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
(b) Remove the 2 bolts and clutch release cylinder.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
13. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter wire connector.
14. DISCONNECT VEHICLE SPEED SENSOR AND
BACK-UP LIGHT SWITCH CONNECTORS
Page 26 of 1807
MT06Q-01
Q08612
Companion Flange
10 (100, 7)
Oil Seal
Vehicle Speed SensorAdjusting Washer
Transmission Lock Plate
Lock Nut
11 (110, 8)
O-Ring
Release Fork Support
Release Fork Support Spring Front Bearing Retainer
26 (260, 19)
Oil Seal
Non-reusable part
N´m (kgf´cm, ft´lbf)
Precoated part: Specified torque
120 (1,220, 88)
- MANUAL TRANSMISSION (V160)OIL SEAL
MT-7
1575 Author: Date:
1997 SUPRA (RM502U)
OIL SEAL
COMPONENTS
Page 29 of 1807
Q04451
SST
Q04152
Q04153
Q04154SST
Q03816
MT-10
- MANUAL TRANSMISSION (V160)OIL SEAL
1578 Author: Date:
1997 SUPRA (RM502U)
(r) Using SST and a hammer, install a new lock plate.
SST 09309-14010
HINT:
If necessary, using a pin punch and hammer, and tap the lock
plate.
(s) Install the propeller shaft.
(See page PR-2)
2. REPLACE TRANSMISSION FRONT OIL SEAL
(a) Remove the transmission.
(See page MT-2)
(b) Remove the 2 bolts and release fork support.
(c) Remove the 4 bolts and front bearing retainer.
(d) Using a hammer, tap in the screwdriver to the oil seal.
(e) Pry out the oil seal.
(f) Using SST and a hammer, install a new oil seal.
SST 09308-14010, 09309-14040
(g) Install the transmission.
(See page MT-2)
(h) Install the front bearing retainer with the 4 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(i) Install the release fork support with the 2 bolts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. REPLACE VEHICLE SPEED SENSOR O-RING
(a) Remove the transmission.
(See page MT-2)
(b) Remove the set bolt and driven gear.
(c) Remove the O-ring from the driven gear.
(d) Install a new O-ring to the driven gear.
(e) Apply sealant to the bolt threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
Page 34 of 1807
R06864
SST
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
PR-13
1686 Author: Date:
1997 SUPRA (RM502U)
(h) Using SST, torque the adjust nut.
SST 09922-10010
Torque: 50 N´m (515 kgf´cm, 37 ft´lbf)
HINT:
Use torque wrench with a fulcrum length of 34.5 cm (13.6 in.).
3. ADJUST PROPELLER SHAFT JOINT ANGEL (See
page PR-14)
NOTICE:
The joint angle should be checked when the propeller shaft
is removed and installed.
4. NORMAL ROOF:
INSTALL CENTER FLOOR CROSSMEMBER BRACE
Install the center floor crossmember brace and 4 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
5. SPORT ROOF:
INSTALL CENTER FLOOR CROSSMEMBER BRACE
Install the center floor crossmember brace and 6 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
6. INSTALL HEAT INSULATOR
Install the heat insulator and torque the 4 nuts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
7. INSTALL EXHAUST PIPE (See page EM-94)
8. INSTALL OXYGEN SENSOR
Install the oxygen sensor with heat insulator and torque the 2
nuts.
Torque: 44 N´m (450 kgf´cm, 34 in.´lbf)
Page 41 of 1807
PR06V-01
R06868
R07621
Matchmarks PR-4
- PROPELLER SHAFTPROPELLER SHAFT ASSEMBLY
1677 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE OXYGEN SENSOR
(a) Remove the 2 bolts.
(b) Remove the oxygen sensor and heat insulator.
2. REMOVE EXHAUST PIPE (See page EM-94)
3. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
4. NORMAL ROOF:
REMOVE CENTER FLOOR CROSSMEMBER BRACE
Remove the 4 bolts and crossmember brace.
5. SPORT ROOF:
REMOVE CENTER FLOOR CROSSMEMBER BRACE
Remove the 6 bolts and crossmember brace.
6. 2JZ-GE:
REMOVE PROPELLER SHAFT
(a) Remove the 2 center support bearing set bolts and ad-
justing washers.
HINT:
Production vehicles are not equipped with adjusting washers.
NOTICE:
When removing the set bolts, support the center support
bearing by hand so that the transmission and intermediate
shaft, and propeller shaft and differential, remain in a
straight line.
(b) Place matchmarks on the differential companion flange
and flexible coupling.
(c) Remove the 3 bolts inserted in the differential companion
flange.
NOTICE:
The bolts inserted in the propeller shaft companion flange
should not be removed.
Page 53 of 1807
IN0253
WRONG CORRECT
IN0252
WRONG CORRECT
IN0002
Example IN-6
- INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
1997 SUPRA (RM502U)
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU, ECM,
PCM or TCM unless absolutely necessary. (If the IC
terminals are touched, the IC may be destroyed by
static electricity.)
(2) To disconnect vacuum hoses, pull on the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emissions-related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
(7) When checking continuity at the wire connector, in-
sert the tester probe carefully to prevent terminals
from bending.
(8) When using a vacuum gauge, never force the hose
onto a connector that is too large. Use a step-down
adapter for adjustment. Once the hose has been
stretched, it may leak.
(m) Tag hoses before disconnecting them:
(1) When disconnecting vacuum hoses, use tags to
identify how they should be reconnected.
(2) After completing a job, double check that the vacu-
um hoses are properly connected. A label under the
hood shows the proper layout.
(n) Unless otherwise stated, all resistance is measured at an
ambient temperature of 20°C (68°F). Because the resis-
tance may be outside specifications if measured at high
temperatures immediately after the vehicle has been run-
ning, measurements should be made when the engine
has cooled down.
