1997 TOYOTA SUPRA instrument panel

N02541DLC2
IN0247
N08868
2JZ-GE Engine
DLC1
N08869
2JZ-GTE Engine
DLC1
- INTRODUCTIONREPAIR INSTRUCTIONS
IN-7
7 Author
: Date
:
1997 SUPRA (RM502U)
2. FOR VEHICLE WITH DATA LINK CONNECTOR 2
(DLC2)
(a) The DLC2 is provided inside the cabin (located under the
left side of instrument panel) as a connector exclusively
for diagnosis of data from the engine, automatic transmis-
sion, ABS, A/C, Airbag, Traction Control and Cruise Con-
trol System to improve serviceability.
(b) The DLC1 inside the engine compartment is used for en-
gine adjustment.
(c) Connecting the following terminals of the DLC2 to termi-
nal E
1 selects the diagnosis mode shown in the table.
NOTICE:
Pay enough attention to the terminal connection position
as this will cause a malfunction.
TerminalSystem
TE1Engine and automatic transmission (Normal mode)
TE2 and TE1Engine and automatic transmission (Test mode)
TCABS, A/C, Airbag, Traction Control and Cruise Control
System
TTAutomatic transmission
(d) Refer to the respective system for the inspection method.
HINT:
By connecting the DLC2 up to a monitor specifically designed
for use with the DLC2, the diagnosis result for each system can
be read easily.

AC0QB-02
I00911
Instrument Panel
Reinforcement
No. 1 Brace
Water Hose
Insulator Retainer
Heater to Register No. 3 Duct
Suction Tube
Liquid Tube
A/C Unit
O-ring

Non-reusable part
- AIR CONDITIONINGAIR CONDITIONING UNIT
AC-23
2171 Author
: Date
:
1997 SUPRA (RM502U)
AIR CONDITIONING UNIT
COMPONENTS

N08379
N08536
N09037
I03520
AC-26
- AIR CONDITIONINGAIR CONDITIONING UNIT
2174 Author
: Date
:
1997 SUPRA (RM502U)
6. REMOVE LIQUID TUBE AND SUCTION TUBE
(a) Remove the ABS actuator.
(See page BR-70)
(b) Remove the bolt and slide the plate, then disconnect the
both tubes.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation, please refer to the following item.
Lubricante 2 new O-rings with compressor oil and install tubes.
7. REMOVE PLATE COVER
Remove the 2 bolts and the plate cover.
8. REMOVE INSTRUMENT PANEL AND REINFORCE-
MEN
(See page BO-50)
9. REMOVE HEATER TO REGISTER NO.3 DUCT
Remove the 3 screws and the heater to radister No.3 duct.
10. REMOVE A/C UNIT
(a) Disconnect connecters from the A/C unit.
(b) Remove the 6 bolts and the A/C unit.
HINT:
At the time of installation, please refer to the following item.
Pull the drain hose of the A/C unit forward until the yellow paint
on the hose is visible in the engine compartment.
Insert the drain hose into the engine compartment hose until the
matchmarks are aligned.

AC0R1-01
N19660
- AIR CONDITIONINGWATER VALVE
AC-57
2205 Author
: Date
:
1997 SUPRA (RM502U)
WATER VALVE
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not to drain out all coolant.
2. REMOVE INSTRUMENT PANEL
(See page BO-54)
3. REMOVE AIR MIX SERVOMOTOR
(See page AC-65)
4. REMOVE WATER VALVE
Remove the 5 screws and water valve.

AC0R9-01
N08381
N16964
- AIR CONDITIONINGSERVOMOTOR
AC-65
2213 Author
: Date
:
1997 SUPRA (RM502U)
SERVOMOTOR
REMOVAL
1. REMOVE AIR INLET SERVOMOTOR
(a) Remove instrument panel.
(See page BO-54)
(b) Remove air inlet servomotor.
(1) Disconnect the connector.
(2) Disconnect the control link.
(3) Remove the 3 screws and the air inlet servomotor.
2. REMOVE AIR MIX SERVOMOTOR
(a) Remove instrument panel.
(See page BO-54)
(b) Remove air mix servomotor.
(1) Remove the defroster duct.
(2) Remove the 3 screws and the water valve cover.
(3) Disconnect the connector.
(4) Remove the 3 screws and the servomotor then dis-
connect the control link.

N08404
AC-66
- AIR CONDITIONINGSERVOMOTOR
2214 Author
: Date
:
1997 SUPRA (RM502U)
3. REMOVE AIR OUTLET SERVOMOTOR
(a) Remove instrument panel.
(See page BO-54)
(b) Remove air outlet servomotor.
(1) Disconnect the connector.
(2) Remove the 3 screws and the air outlet servomotor.

AC0RC-01
N08535
N08693
N08540
- AIR CONDITIONINGSENSOR
AC-69
2217 Author
: Date
:
1997 SUPRA (RM502U)
SENSOR
REMOVAL
1. REMOVE SOLAR SENSOR
(a) Remove instrument panel.
(See page BO-54)
(b) Remove solar sensor.
Disconnect the connector pull the solar sensor upward
from instrument panel.
2. REMOVE ROOM TEMPERATURE SENSOR
(a) Remove center cluster panel.
(See page BO-50)
(b) Remove room temperature sensor.
(1) Disconnect the connector.
(2) Remove the aspirator hose.
(3) Remove the 2 screws and the room temperature
sensor.
3. REMOVE AMBIENT TEMPERATURE SENSOR
Remove ambient temperature sensor.
(1) Remove the ambient temperature sensor from the
bumper reinforcement.
(2) Disconnect the connector.

BO0R0-01
N08453
BO5232
BO1689
BO-32
- BODYWINDSHIELD
2112 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE THESE PARTS:
(a) Inner rear view mirror
(b) Sun visors and holders
(c) Assist grip (See page BO-61)
HINT:
Tape a screwdriver tip before use.
(d) Front pillar garnishes (See page BO-61)
(e) Wiper arms and blades
(f) Cowl top ventilator louver
2. REMOVE WINDSHIELD MOULDING
(a) Using a knife, cut off the moulding as shown.
(b) Cut away the adhesive at the moulding installation area
as much as possible.
NOTICE:
Do not damage the body with the knife.
3. REMOVE WINDSHIELD GLASS
(a) Push piano wire through from the interior.
(b) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface of the glass to keep
the surface from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments. To prevent
scratching the instrument panel when removing the wind-
shield, place a plastic sheet between the piano wire and
instrument panel.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.