Page 65 of 1701
SAT070D
\LOW secondary weight
Low primary weight
Governor valve
High primary weight
High secondary weight
SAT071DDISASSEMBL
Y
53. Remove governor valveassembly according tothe follow-
ing procedures.
a. Remove snapringusing ascrewdriver.
b. Remove governor capusing water pumppliers.
c. Remove a-ringfromgovernor cap.
d. Remove governor valveassembly.
e. With lowprimary weightclosed, placetopofgovernor valve
assembly downtomake suregovernor valveproperly low-
ers under itsown weight.
f. Place topofgovernor assembly down.Operate bothlowand
high secondary weightstomake suregovernor valvefunc-
tions properly.
54. Remove sideoilseal from transmission caseusing ascrew-
driver.
• Becareful nottodamage case.
AT-55
•
Page 66 of 1701
SEC.319
c&D:
ApplyATF. REPAIR
FORCOMPONENT PARTS
Manual ShaftandThrottle Lever
~ 6.4•7.5 N.m
Retaining pm~~ (0.65-0.76 kg-m. "-
Throttle shaft ~ 56.4-66.0 In-Ib)
f
~ 0.""
''''0'''11)
Th""'. ,,~,/ ,
V
~ Return spnng
~ Retaining pin~
)
SAT109EB
REMOVAL
1. Remove detentspringfromtransmission case.
2. Pullout throttleshaftretaining pin,then draw outthrottle
shaft fromtransmission case.
3. Drive outmanual plateretaining pin.
AT-66
Page 67 of 1701
REPAIRFORCOMPONENT PARTS
Manual ShaftandThrottle Lever(ConI'd)
4. Drive andthen pulloutparking rodplate retaining pin.
5. Remove parkingrodplate frommanual shaft.
6. Draw outparking rodfrom transmission case.
7. Pull outmanual shaftretaining pin. •
8. Remove manualshaftandmanual platefromtransmission
i
case.
9. Remove manualshaftoilseal.
SATOBOD
INSPECTION
• Check component partsforwear ordamage. Replaceif
necessary.
AT-67
Page 68 of 1701
REPAIRFORCOMPONENT PARTS
Manual ShaftandThrottle Lever(Cont'd)
INSlALLA liON
1. Install manual shaftoilseal.
• Apply ATFtoouter surface ofoil seal.
2. Install throttle leverandreturn spring onthrottle shaft.
3. Install throttle leverassembly ontransmission case.
4. Align groove ofthrottle shaftandhole oftransmission case.
5. Install throttle shaftretaining pin.
6. Move throttle leverinthe direction ofthe arrow.
7. Install manual shaftandmanual plate.
8. Align groove ofmanual shaftandhole oftransmission case.
9. Install manual shaftretaining pin.
AT-68
Page 69 of 1701
•
12.
Install manual plateretaining pinand parking rodplate
retaining pin.
13. Install detent spring.
SAT087D
REPAIR
FORCOMPONENT PARTS
Manual ShaftandThrottle Lever(Cont'd)
10. Install parking rodtoparking rodplate.
11. Install parking rodassembly tomanual shaft.
View A
Retaining Pin~
Manual plate
and parking
(rod plate
" ~5 .6
mm
- (0.20 •0.24 In)
tt
~ /1
ST2354~
~~
Parking
rodplate
AT-69
Page 70 of 1701
SEC.313
REPAIR
FORCOMPONENT PARTS
Oil Pump
a-ring
~@D
~ 7-11 N.m
(0.7 -1.1 kg-m,
61 -95 in-Ibj
\
o
Seal ring~
m
C!'\
',-
Ouler gear
Inner gear
@V:
ApplyATF.
m
C~):
Apply petroleum jelly.
SAT698HA
DISASSEMBL Y
1. Remove
seal
rings.
SAT699H
2.Loosen boltsin
numerical
orderandremove oilpump
cover.
3. Remove innerandouter gearfrom oilpump housing.
AT-70
Page 71 of 1701
REPAIRFORCOMPONENT PARTS
Oil Pump (Cont'd)
4. Remove O-ringfromoilpump housing.
(
(
~) SAT093D
5.Remove oilpump housing oilseal.
SAT094D INSPECTION
Oil pump housing, oilpump cover, innergearandouter
gear
• Check forwear ordamage.
•
Oil pump
housing Dial
gauge
/
Span(180
mm
(7.09
In)]
Inner gear Side
clearance
• Measure sideclearance ofinner andouter gears inat least
four places around eachoutside edge.Maximum measured
values should bewithin specified ranges.
Standard clearance:
0.02 -0.04
mm
(0.0008 -0.0016
in)
• Ifclearance isbelow standard, selectinnerandouter gears
as aset toassure clearance withinspecifications.
Inner andouter gear:
Refer toSOS, AT-169.
• Ifclearance ismore thanstandard, replacewholeoilpump
assembly exceptoilpump cover.
*:
Measuring points
SAT095D
AT-71
Page 72 of 1701
SAT0960Sealringclearance
• Install newseal rings ontooilpump cover.
• Measure clearance betweensealringandring groove.
Standard clearance:
0.10 -0.25 mm(0.0039 -0.0098 in)
Allowable limit:
0.25 mm(0.0098 in)
• Ifnot within wearlimit,replace oilpump coverassembly.
ASSEMBLY
1. Install oilseal onoil pump housing.
2. Install O-ring onoil pump housing.
• Apply ATFtoO-ring.
3. Install innerandouter gears onoil pump housing.
• Take carewiththedirection ofthe inner gear.
REPAIR
FORCOMPONENT PARTS
Oil Pump (Cont'd)
• Measure clearance betweenoutergearandoilpump hous-
ing.
Standard clearance:
0.08 -0.15 mm(0.0031 -0.0059 in)
• Ifnot within standard clearance, replacewholeoilpump
assembly exceptoilpump cover.
AT-72