1995 NISSAN ALMERA N15 Service Manual

PREPARATION
Special Service Tools(Coni'd)

a-

Tool
number
Tool name
ST33400001 Drift
KV31103000
Drift
ST35325000 Drift handle
KV38102100
Drift Description

NT086
NT105

c

NT417
Installing
differential oilseal (F30A
&

F31A)

a: 60 mm (2.36 in)dia.
b: 47 mm (1.85 in)dia.

Installing differential oilseal (F32A)
Right andleftsides
(Use withST35325000.)

a: 56 mm (2.20 in)dia.
b: 49 mm (1.93 in)dia.

Installing differential oilseal (F32A)
(Use withKV31103000.)

a: 215 mm (8.46 in)
b: 25 mm (0.98 in)dia.
c: M12 x1.5P

Installing inputshaft rearbearing

•

a: 44 mm (1.73 in)dia.

NT427
b:24.5 mm(0.965 in)dia.

ST33200000 Installingmainshaft frontbearing outer
Drift race(F30A
&
F31A)
Installing mainshaft frontbearing (F32A)

a: 60 mm (2.36 in)dia.

NT091
b:
44.5 mm(1.752 in)dia.

ST22350000 Installinginputshaft frontbearing
Drift

a
a:34 mm (1.34 in)dia.

NT065
b:28 mm (1.10 in)dia.

ST22452000 Installing1st
&
2nd synchronizer
Drift Installing3rd
&
4th synchronizer (F32A)

a
a:45 mm (1.77 in)dia.

NT065
b:
36 mm (1.42 in)dia.

ST37750000 Installing5thmain gear
Drift Installing
3rd
&
4th synchronizer
Installing inputshaft oilseal
Installing 5thsynchronizer
(F30A
&
F31A)

a
Install
ingmainshaft rearbearing (F32A)

a: 40 mm (1.57 in)dia.

NT065
b:
31 mm (1.22 in)dia.

MT-3

PREPARATION
Special Service Tools(Coni'd)

Tool number
Tool name
ST22360002 Drift
ST30621000 Drift
ST30611000 Drift handle Description

NT065
NT073
NT419 a
~a
Installing
rnainshaft rearbearing inner
race (F30A
&
F31A)

a:
29
mm
(1.14
in)dia.
b: 23 mm (0.91 in)dia.

Installing differential sidebearing outer
race
(Use withST30611000.)

a: 79 mm (3.11 in)dia.
b: 59mm (2.32 in)dia.

Installing differential sidebearing outer
race
(Use withST30621000.)

a: 15mm (0.59 in)
b: 335 mm (13.19 in)
c: 25 mm (0.98 In)dia.
d: M12 x1.5P

Commercial ServiceTools

Tool name
Description
Puller

m:
o

0

NT077

Drift
Drift
Drift
NT065
NT065
NT065 a

Removing
inputshaft frontbearing
(F30A
&
F31A)
Removing mainshaftrearbearing (F32A)
Installing mainshaft frontbearing inner
race

a: 26mm (1.02 in)dia.
b: 21mm (0.83 in)dia. (F30A)
a: 31mm (1.22 in)dia.
b: 26 mm (1.02 in)dia. (F31A
&
F32A)

Installing differential sidebearing inner
race

a: 56mm (2.20 In)dia.
b: 50.5 mm(1.988 in)dia.

Installing strikingrodoilseal

a: 38 mm (1.50 In)dia.
b: 32 mm (1.26 in)dla.

MT-4

ON-VEHICLESERVICE
Replacing OilSeal
DIFFERENTIAL OILSEAL

1. Drain gearoilfrom transaxle.
2. Remove driveshafts. RefertoFA section ("Removal",
"FRONT AXLE-Drive Shaft").
3. Remove differential oilseal.
4. Install differential oilseal.

• Apply multi-purpose greasetoseal lipofoil seal before
installing.

5.- Install driveshafts -Refer toFA section ("Installation",
"FRONT AXLE-Drive Shaft").

- F30A
&
F31A-
•

F30A F31A
LH and RHsides LHand RHsides

Drift

ST33400001
SMT684C
.P
-F32A
-

• Install differential oilseal sothat dimension "A"and"B"
are within specifications.
F32A
Transmission
case side Clutch
housing side
Oil seal
SMT7388
A

5.9 -6.1 (0.232 -0.240)
MT-5
Unit:
mm(in)

B

0.5 (0.020)
or
less

SwitchGearposition Continuity
Reverse Yes
Back-up lampswitch
No
Except reverse
Neutral Yes
Neutral position switch
Exceptneutral No

3.
Remove strikingrodoilseal.

Position SwitchCheck

• Check continuity.
4.
Install striking rodoilseal.

• Apply multi-purpose greasetoseal lipofoil seal before
installing.
ON-VEHICLE
SERVICE
Replacing OilSeal (Cont'd)
STRIKING RODOILSEAL

1. Remove transaxle controlrodfrom yoke.
2. Remove yokeretaining pin.

• Becareful nottodamage boot.

DISCONNECT
eJ

Neutral position
switch harness
connector
~ SMT715BB
MT-6

REMOVALANDINSTALLATION
Removal
1. Remove batterynegative terminal.
2. Remove airduct.
3. Disconnect clutchcontrol cable.(Except forCD20 engine
models)
Remove clutchoperating cylinderandclutch operating cyl-
inder bracket fromtransaxle. (CD20engine models)
4. Disconnect back-uplampswitch, neutralposition switch,
speedometer sensorandground harness connectors.
5. Remove startermotorfromtransaxle.
6. Remove shiftcontrol rodand support rodfrom transaxle.
7. Drain gearoilfrom transaxle.
8. Remove driveshafts. RefertoFA section ("Removal",
"FRONT AXLE-Drive Shaft").
9. Jack uptransaxle togetherwithengine slightly andinsert
wooden blockbetween centermember andengine oilpan.

CAUTION:
Do not place jackunder oilpan drain plug.

10. Remove rearandLHmounts supporting transaxlewithjack.
11. Remove boltssecuring transaxle.
12. Lower transaxle.

MT-7
•

@
M/T
toengine
CD
REMOVAL
ANDINSTAllATION

Installation

Tighten boltssecuring transaxle andinstall anypart removed.

• GA engine models

Bolt No. Tightening
torque
"C"mm (in)
N'm (kg-m, ft-Ib)

G) 30-40 (3.1 -4.1,22 -30) 70
(2.76)
@ 30-40 (3.1 -4.1,22 -30) 85(3.35)

@
30-40 (3.1 -4.1, 22-30) 30(1.18)
@ 16-21 (1.6 -2.1,12 -15) 25(0.98)

Front gusset to

30-40 (3.1 -4.1,22 -30) 20(0.79)

engine
Rear gusset to

16-21 (1.6 -2.1,12 -15) 16
(0.63)

engine

@
M/T
toengine ~

Q9
Engine toM/T
leV

~o". Q~.\

17
SMT747C

CD
SMT740A •
SRengine models

Bolt No. Tightening
torque
"C"mm (in)
N'm (kg-m, ft-Ib)

--

G)
70-79 (7.1 -8.1,51 -59) 55
(2.17)

@
30-40 (3.1 -4.1,22 -30) 35
(1.38)

@
30-40 (3.1 -4.1,22 -30) 45
(1.77)
@ 70-79 (7.1 -8.1,51 -59) 65
(2.56)
• CD20 engine models

Boll No. Tightening
torque
"C"mm (in)
N'm (kg-m, ft-Ib)

G)
30
-40 (3.1 -4.1, 22-30) 120
(4.72)

@
30-40 (3.1 -4.1,22 -30) 85
(3.35)

@
44
-54 (4.5 -5.5, 33-40) 75
(2.95)

@
16-21 (1.6 -2.1,12 -15) 30
(1.18)

@
16-21 (1.6 -2.1,12 -15) 25
(0.98)

Front gusset to

30-40 (3.1 -4.1, 22-30) 35
(1.38)

engine
Rear gusset to

30-40 (3.1 -4.1, 22-30) 40
(1.57)

engine

MT-8

TRANSAXlEGEAR
CONTROL

•

~ .Nom (k

g-m, in-Ib)

~ :Nom (kg-m, ft-Ib)

12

~
4.4.5.9 (0.45
•060
.
,39.1. 52.1)
m

.
..--~~

~~O 't~~~

t"J t"J
12•15
(jj)~~~~l '
3

35 •47 (1.2•15
._le'

(3 6 .,9 •11)
~~

-
.
..--~
/" rIiJ
10.13 ~
I\~~ ~ ;~;
'~.5, 9•11)

, {y"'''
(1.0•
1.3, "",/'
>
"@

'\ _Y 87•113)
I

16

iI5J

t
t"J
22•29 (2.2 .

L,
3.0.16•22)

-~ 18.24(1.8 •2

.4, 13•17)

f?:!-
:g.~
~
14. 18(1

W
.4.18 1

.,
O.13)

SEC.
341

Control leverknb
Boot
0

Control leversocke
Control lever t
Bearing seats.
Seat pring
Bushing
O-ring Hand
Iever socket
Plate bolt
Transaxle hI
S
0
e cover
upport rod
Plate
Collar
Bushing
Support rodbracket
@
@

@)
@

@
@

@
Collar
Bushing
Control rod
Return spring
Return s.
pring rubb
Hold er
er bracket
Mass dame
only) pr(CD20 engine

MT-9

SEC.320 MAJOR
OVERHAUL
Case Components
I

RS5F30A
&
RS5F31 A
I

.. -- RS5F31A---

~16 -21
(1.6 -2.1, 12. 15)

@ ~Mating
surface to
transmiSSion
case ----
@
~20 -29 (2.0 -3.0, 14-22)-

~ Thread ofbolt

(1)
Clutch housing
@)
O-ring

@
Input shaftoilseal
@

Case cover

@
Oilpocket
@

Back-up lampswitch

@
Bearing retainer
@

Differential oilseal

@
Bearing retainer
@

Drain plug

@
Torx screw

@l
Transmission case

(J)
Filler plug
@
Oilgutter

@
Airbreather
@

Reverse idlershaft

@
Welch plug
@

Oilchannel

MT-10
@
~
15-20 (1.5 -2.0, 11-14)

~ Thread ofbolt

Ij] :
Nom (kg-m, in-Ib)

tr'J :
Nom (kg-m, ft-Ib)
~ :Apply recommended sealant
(Nissan genuine part:KP610-00250) orequivalent.

*: :
Pay attention toits direction.
SMT755C

@
Striking rodoilseal

@J
Boot

@
Neutral position switch(GA
engine) orswitch plug(CD
engine)

@
Differential oilseal

@
O-ring

@
Speedometer pinionassembly