DESCRIPTION
Shift Mechanism (Cont'd)
OPERATION OFCLUTCH ANDBRAKE
Bandservo
ForwardLow
Low
&
Shift posi- Reverse
HighForward
Overrun
Lock-upRemarks
tion clutch clutchclutchclutch 2nd
3rd4thone-way
one-way reverse
apply release
applyclutch
clutch brake
P PARK
POSITION
0 0REVERSE
POSI-
R TION
N NEUTRAL
POSI-
TION
1st 0'10
••
D 2nd
0'10
0
•
Automatic
shift
'4 00'10
'2@
@
•
1<-->2<-->3<-->4
3rd
4th 0@ '3@
@0
0
1st 00
••
Automatic
shift
2 1<-->2
2nd 00 0
•
1st 00
•
•
0
Locks
(heldsta-
1 tionary)
in1st
2nd 00 0
•
speed
1
<--
2
'1 Operates whenoverdrive switchissel to"OFF".
'2 Oilpressure isapplied toboth 2nd"apply" sideand3rd"release" sideofband servo piston. However, brakebanddoes notcontract
because oilpressure areaonthe "release" sideisgreater thanthatonthe "apply" side.
'3 Oilpressure isapplied to4th "apply" sideincondition '2above, andbrake bandcontracts.
'4 AIT
will notshift to4th when overdrive switchisset to"OFF" position.
o
Operates.
• Operates. During"progressive" acceleration.
@ Operates butdoes notaffect power transmission.
Control System
CONTROL SYSTEM
Engine
AIT
•
Lock-up cancel
solenoid'1
Overdrive
control switch
1:1
Governor valve
I
11
1
I
1
1
OD cancel solenoid :
; I
L
J
AT-15
'1:
Equipped onmodel
34X69, 34X70and34X80
: Electrical signal
.... :Hydraulic pressure
SAT985HA
HOWTOUSE THIS MANUAL
•
•
•
•
•
•
ALPHABETICAL
INDEXisprovided atthe end ofthis manual sothat youcan rapidly findtheitem •
and page youaresearching for.
A QUICK REFERENCE INDEX,ablack tab(e.g.
I=J;J)
is provided onthe first page. Youcanquickly
find thefirst page ofeach section bymating itto the section's blacktab.
THE CONTENTS arelisted onthe first page ofeach section .
THE TITLE isindicated onthe upper portion ofeach pageandshows thepart orsystem .
THE PAGE NUMBER ofeach section consists oftwo letters whichdesignate theparticular section
and anumber (e.g."BR-5").
THE LARGE ILLUSTRATIONS areexploded views(Seebelow) andcontain tightening torques,lubri-
cation points, section number ofthe PARTS CATALOG (e.g.SEC.440) andother information neces-
sary toperform repairs.
The illustrations shouldbeused inreference toservice matters only.When ordering parts,referto
the appropriate PARTSCATALOG.
"Example"
SEC. 440
~~Copper washer
~ /~17-20
<~ ~~
(1.7-2.0, 12•14)
,~
'(~
,
i"::
I
cftJ ~
Brake hose
~ ~Air bleeder
V
1111
7•9 (0.7 -0.9, 61-78)
Pin bolt
~ 22-31 (2.2 -3.2, 16•23)
-Cylinder body~-~
Piston sealm~
Piston
I] ~:
N.m(kg-m, ft-Ib)
It].
N'm(kg-m, in-Ib)
SBR364AC
Outer
shim
Torque
member
Pad
retainer
(Upper side)
1]\
~ jL"J
54... 1'5•'.5, 40•
'71
/~ ~D Mainpin
/ mtosliding portion
o ~
D
~ ~
----------
Pad retainer ~
(Lower Side)m~
• THE SMALL ILLUSTRATIONS showtheimportant steps-suchasinspection, useofspecial tools,
knacks ofwork andhidden ortricky stepswhich arenotshown inthe previous largeillustrations.
Assembly, inspectionandadjustment procedures forthe complicated unitssuchasthe automatic
transaxle ortransmission, etc.arepresented inastep-by-step formatwherenecessary.
GI-7
HOWTOUSE THIS MANUAL
ManualTransaxle/Transmission
Automatic Transaxle/
Transmission
Air Conditioner
Power Steering
Special Service Tools
Society ofAutomotive Engineers,
Inc.
Automatic Transmission Fluid
Drive range 1stgear
Drive range 2ndgear
Drive range 3rdgear
Drive range 4thgear
Overdrive
2nd range 2ndgear
2nd range 1stgear
1st range 2ndgear
1st range 1stgear
A/C
PIS
Tool SAE
ATF
0
1
O
2
0
3
0
4
00
2
2
2
1
1
2
1
1
•
The following
SYMBOLS ANDABBREVIATIONS
areused:
to;J,
l\tI
Tightening torque M/T
IE!
Shouldbelubricated withgrease. A/T
Unless otherwise indicated,use
recommended multi-purpose
grease.
Should belubricated withoil.
Sealing point
Checking point
Always replaceafterevery disas-
sembly.
Apply petroleum jelly.
Apply ATF.
Select withproper thickness.
Adjustment isrequired.
Service DataandSpecifications
Left-Hand, Right-Hand
Front, Rear
IE!
~
@
*
1I
SDS LH, RH
FR, RR
• The
UNITS
giveninthis manual areprimarily expressed asthe SlUNIT (International SystemofUnit),
and alternatively expressedinthe metric system andinthe yard/pound system.
"Example" Tightening torque:
59 -78 N'm (6.0-8.0 kg-m, 43-58 ft-Ib)
• TROUBLE DIAGNOSES
areincluded insections dealingwithcomplicated components.
• SERVICE DATAANDSPECIFICATIONS
arecontained atthe end ofeach section forquick reference
of data.
• The captions
WARNING
and
CAUTION
warnyouofsteps thatmust befollowed toprevent personal
injury and/or damage tosome partofthe vehicle.
WARNING
indicatesthepossibility ofpersonal injuryifinstructions arenotfollowed.
CAUTION
indicatesthepossibility ofcomponent damageifinstructions arenotfollowed.
BOLD TYPED STATEMENTS
except
WARNING
and
CAUTION
giveyouhelpful information.
GI-8
HOWTOREAD WIRING DIAGRAMS
Wiring Diagram Codes(CellCodes)
Use thechart below to'find outwhat each wiring diagram code•
stands for,
Code Section WiringDiagram Name
AACIV ECIACV-AAC
Valve
ABS BR
Anti-lock BrakeSystem
A/C HAManualAirConditioner
A/CCUT ECAir
Conditioner CutControl
A/T ATAutomatic Transmission
AIM ELHeadlamp System
AIRREG ECIACV-Air Regulator
AT/C ECA/TControl
AUDIO ELAudio
BACK/L ELBack-up Lamp
CHARGE ELCharging System
CHIME ELWarning Chime
CMPS EC
Camshaft PositionSensor
COOllF ECCooling
FanControl
DEF ELRearWindow Defogger
D/LOCK ELPowerDoorLock
DTRL ELHeadlamp
-With Daytime Light
System
ECTS ECEngine
Coolant Temperature
Sensor
EGR andcanister ControlSolenoid
EGRCIV EC
Valve
FCUT ECFuel
CutSolenoid Valve
F/FOG ELFront
FogLamp
FICO ECIACV-FICD
SolenoidValve
F/PUMP ECFuel
Pump
GLOW ECQuick-glow
system
H/LAMP ELHeadlamp
-Without Daytime
Light System
H/SEAT ELHeated
Seat
HEAT HA
Heater
HLC ELHeadlamp
Washer
H02S ECHeated
Oxygen Sensor
HORN ELHorn,
Cigarette Lighter,Clock
IATS ECIntake
AirTemperature Sensor
IGN/SG ECIgnition
Signal
ILL ELIllumination
INJECT ECInjector
INT/L ELInterior,
SpotandTrunk Room
Lamps Code
Section WiringDiagram Name
KS ECKnock
Sensor
LKUP ECTorque
Converter ClutchSolenoid
Valve
LOAD ECLoadSignal
MAFS ECMass
AirFlow Sensor
MAIN ECMain
Power Supply andGround
Circuit
METER ELSpeedometer,
Tachometer,Temp.
and Fuel Gauges
MIL ECMIL,
Data LinkConnector For
CONSULT
MIRROR ELDOOR
MIRROR
NATS ELNISSAN
ANTI-THEFT SYSTEM
02S ECOXYGEN
SENSOR
EC EVAP
CANISTER PURGECON-
PGCIV TROLSOLENOID VALVE
PLA ECPARTIAL
LOADADVANCE CON-
TROL
EC PARK/NEUTRAL
POSITION
PNP/SW SWITCH
POWER ELPOWER
SUPPLY ROUTING
POWER STEERING OILPRESSURE
PST/SW EC
SWITCH
R/FOG ELREAR
FOGLAMP
SROOF ELSUN
ROOF
SUPPLEMENTAL RESTRAINTSYS-
SRS RS
TEM
S/SIG ECST
ART SIGNAL
START ELSTARTING
SYSTEM
STOP/L ELSTOP
LAMP
TAllIL ELCLEARANCE,
LICENSE,ANDTAIL
LAMPS
TPS ECTHROTTLE
POSITIONSENSOR
TURN SIGNAL ANDHAZARD
TURN EL
WARNING LAMPS
VSS ECVEHICLE
SPEEDSENSOR
VTC ECVTC
SOLENOID VALVE
WARN ELWARNING
LAMPS
WINDOW ELPOWER
WINDOW
WIPER ELFRONT
WIPERANDWASHER
WIP/R ELREAR
WIPER ANDWASHER
GI-17
PRE-DELIVERYINSPECTIONITEMS
Shown belowarePre-delivery InspectionItemsrequired forthe new vehicle. Itis recommended that
necessary itemsotherthanthose listedherebeadded, payingdueregard tothe conditions ineach
country.
Perform applicable itemsoneach model. Consult textofthis section forspecifications .
UNDER HOOD-engine off
o
Radiator coolantlevelandcoolant hosecon-
nections forleaks
o
Battery fluidlevel, specific gravityandcondi-
tions ofbattery terminals
o
Drive beltstension
D
Fuel filter forwater ordusts, andfuel lines
and connections forleaks
[] Engine oillevel andoilleaks
D
Clutch andbrake reservoir fluidlevel and
fluid lines forleaks
o
Windshield andrear window washerand
headlamp cleanerreservoir fluidlevel
D
Power steering reservoir fluidlevel andhose
connections forleaks
ON INSIDE ANDOUTSIDE
D
Remove frontspring/strut spacer(Ifapplica-
ble)
D
Operation ofall instruments, gauges,lights
and accessories
o
Operation ofhorn(s), wiperandwasher
[] Steering lockforoperation
[] Check airconditioner forgas leaks
o
Front andrear seats, andseat belts foroper-
ation
n
All moldings, trimsandfittings forfitand
alignment
[J
Allwindows foroperation andalignment
n
Hood, trunklid,door panels forfitand align-
ment
[1
Latches, keysandlocks foroperation
rl
Weatherstrips foradhesion andfit
[l
Headlamp aiming
I~ Tighten wheelnuts(Inc. inner nutsifapplica-
ble)
IJ Tire pressure (Inc.spare tire)
Il
Check frontwheels fortoe-in
IJ Install clock/voltmeter/room lampfuse(If
applicable)
~ Install deodorizing filtertoair purifier (If
applicable)
~ Remove wiperbladeprotectors (Ifapplicable)
UNDER
BODY
o
Manual transmission/transaxle, transferand
differential gearoillevel
D
Brake andfuel lines andoil/fluid reservoirs
for leaks
D
Tighten boltsandnuts ofsteering linkageand
gear box,suspension, propellershaftsand
drive shafts
~ Tighten rearbody boltsandnuts (Models with
wooden bedonly)
ROAD TEST
D
Clutch operation
D
Parking brakeoperation
[J
Service brakeoperation
D
Automatic transmission/transaxle shifttiming
and kickdown
[] Steering controlandreturnability
o
Engine performance
D
Squeaks andrattles
ENGINE OPERATING ANDHOT
D
Adjust idlemixture andspeed (andignition
timing*1)
n
Automatic transmission/transaxle fluidlevel
~ Engine idlingandstop knob operation (Diesel
only)
FINAL INSPECTION
n
Install necessary parts(outside mirror,wheel
covers, seatbelts, mat,carpet ormud flaps)
[1
Inspect forinterior andexterior metaland
paint damage
[] Check forspare tire,jack, tools (wheel
chock), andliterature
n
Wash, cleaninterior andexterior
"1: Not required onmodels withadirect ignition system
~ :Not appiicable tothis model.
•
MA-5
0
0
•
0
0
~ /0
H
H
0
0
(2)
4wheels
5 wheels
SMA785C
Radial
tires
CHASSIS
ANDBODY MAINTENANCE
Tire Rotation
Do not include theT-type sparetirewhen rotating thetires .
Wheel nuts:
~: 98-118 N'm (10.0 -12.0 kg-m, 72-87 ft-Ib)
Q :
Check grease leakage
• :Check tightening torque
Checking
SteeringGearandLinkage
STEERING GEAR
• Check gearhousing andboots forlooseness, damageor
grease leakage.
• Check connection withsteering columnforlooseness.
STEERING LINKAGE
• Check balljoint, dustcover andother component partsfor
looseness, wear,damage orgrease leakage.
SMA851B
Checking PowerSteering FluidandLines
• Check fluidlevel withengine off.
• Check fluidlevel using dipstick onreservoir cap,orrefer-
ring tothe scale onreservoir tank.Use"HOT" rangeatfluid
temperatures of50 to80°C (122to176°F). Use"COLD"
range atfluid temperatures of
a
to 30°C (32to86°F).
CAUTION:
• Donot overfill.
• Recommended fluidisAutomatic Transmission Fluid
''DEXRON™,, typeorequivalent.
SST280B
SST476C
•Check linesforimproper attachment, leaks,cracks,
damage, looseconnections, chafinganddeterioration.
• Check rackboots foraccumulation ofpower steering fluid.
MA-50
PRECAUTIONSANDPREPARATION
Precautions
SUPPLEMENTAL RESTRAINTSYSTEM(SRS)"AIRBAG"
(Dual AirBag System)
The Supplemental RestraintSystem"AirBag" usedalong withaseat belt,helps toreduce therisk or
severity ofinjury tothe driver andfront passenger inafrontal collision. TheSupplemental Restraint
System consists ofair bag modules (locatedinthe center ofthe steering wheelandonthe instrument
panel onthe passenger side),adiagnosis sensorunit,warning lamp,wiring harness andspiral cable.
Information necessarytoservice thesystem safelyisincluded inthe
RSsection
ofthis Service Manual.
WARNING: • Toavoid rendering theSRS inoperative, whichcouldincrease therisk ofpersonal injuryordeath
in the event ofacollision whichwould resultinair bag inflation, allmaintenance mustbeperformed
by an authorized NISSANdealer.
• Improper maintenance, includingincorrectremovalandinstallation ofthe SRS, canlead topersonal
injury caused byunintentional activationofthe system.
• Donot use electrical testequipment onany circuit related tothe SRS unless instructed tointhis
Service Manual. SRSwiring harnesses arecovered withyellow insulation eitherjustbefore the
harness connectors orfor the complete harness,foreasy identification.
SUPPLEMENTAL RESTRAINTSYSTEM(SRS)"AIRBAG"
(Single AirBag System)
The Supplemental RestraintSystem"AirBag" andused along withaseat belt,helps toreduce therisk
or severity ofinjury tothe driver inafrontal collision. TheSupplemental RestraintSystemconsists of
an air bag module (located inthe center ofthe steering wheel),adiagnosis sensorunit,warning lamp,
wiring harness andspiral cable. Information necessarytoservice thesystem safelyisincluded inthe
RS section
ofthis Service Manual.
WARNING: • Toavoid rendering theSRS inoperative, whichcouldincrease therisk ofpersonal injuryordeath
in the event ofacollision whichwould resultinair bag inflation, allmaintenance mustbeperformed
by an authorized NISSANdealer.
• Improper maintenance, includingincorrectremovalandinstallation ofthe SRS, canlead topersonal
injury caused byunintentional activationofthe system.
• Donot use electrical testequipment onany circuit related tothe SRS unless instructed tointhis
Service Manual.
STEERINGSYSTEM
• Before disassembly, thoroughlycleantheoutside ofthe unit.
• Disassembly shouldbedone inaclean workarea. Itis important toprevent theinternal partsfrom
becoming contaminated bydirt orother foreign matter.
• Place disassembled partsinorder, onaparts rack,fore"asier andproper assembly.
• Use nylon cloths orpaper towels toclean theparts; common shopragscanleave lintthat might
interfere withtheir operation.
• Before inspection orreassembly, carefullycleanallparts withageneral purpose, non-flammable
solvent.
• Before assembly, applyacoat ofrecommended ATF*tohydraulic parts.Vaseline maybeapplied to
O-rings andseals. Donot use any grease.
• Replace allgaskets, sealsandO-rings. Avoiddamaging O-rings,sealsandgaskets duringinstalla-
tion. Perform functional testswhenever designated.
*:
Automatic transmission fluid
ST-2
ON-VEHICLESERVICE
Checking andAdjusting DriveBelts(Forpower
steering)
Refer to"Checking DriveBelts" for"ENGINE MAINTENANCE"
in MA section.
SST476C
S
r
SST681B Checking
Fluidlevel
Check fluidlevel using dipstick onreservoir cap,orreferring to
the scale onreservoir tank.
Use "HOT" rangeforfluid temperatures of50 to80°C (122to
176°F).
Use "COLD" rangeforfluid temperatures of0to 30°C (32to
86°F).
CAUTION:
• Donot overfill.
• Recommended fluidisAutomatic Transmission Fluid
''DEXRON™,, typeorequivalent.
Checking Fluidleakage
Check thelines forimproper attachment andforleaks, cracks,
damage, looseconnections, chafingordeterioration.
1. Run engine between idlespeed and1,000 rpm.
Make suretemperature offluid inoil tank rises to60 to80°C
(140 to176°F).
2. Turn steering wheelright-to-Ieft severaltimes.
3. Hold steering wheelateach "lock" position forfive seconds
and carefully checkforfluid leakage.
CAUTION:
Do not hold thesteering wheelinalocked position formore
than 15seconds.
4. Iffluid leakage atconnectors isnoticed, loosenflarenutand
then retighten.
Do not overtighten connectorasthis candamage O-ring,
washer andconnector.
5. Check rackboots foraccumulation ofpower steering fluid.
ST-6