Page 1137 of 1701

SERVICEDATAANDSPECIFICATIONS (SOS)
General Specifications
PRESSURE REGULATOR
Fuel pressure atidling
kPa (bar, kg/cm
2,
psi)
Vacuum hoseisconnected
Vacuum hoseisdisconnected Approximately
235 (2.35. 2.4.34)
Approxi mately
294 (2.94, 3.0,43)
Idle speed'1
No-load'2 rpm
(in "N" position) 800:1:50
Inspection
andAdjustment
FUEL PUMP
Resistance [at25'C (77'F)] n
Approximately 0.2-5.0
Air conditioner: ON
(in "N" position)
Ignition timing
Throttle position sensoridle
position V850
ormore
IACV-AACVALVE
15':1:2' BTDC
Resistance[at25'C (77'F)] n
0.35 -0.65 Approximately
10.0
'1: Feedback controlled andneeds noadjustments
'2: Under thefollowing conditions:
• Air conditioner switch:OFF
• Electric load:OFF(Lights, heaterfan
&
rear defogger)
IGNITION COIL INJECTOR
Resistance [at25'C (77'F)) n'
1_0_-_1_4 _
RESISTOR
Primary voltage
Primary resistance
[at 25'C (77'F))
V
12
0.5 -1.0 Resistance
[at25'C (77'F)) kn ApproXimately 2.2
Secondary resistance
[at 25'C (77'F))
kn
Approximately
25
THROTTLEPOSITIONSENSOR
MASS AIRFLOW SENSOR
Supply voltage
Output voltage
V
V
Battery
voltage (11-14)
1.3 -1.7'
Throttle
valveconditions
Completely closed
Partially open
Completely open Resistance
kn
[at 25'C (77'F)]
Approximately 1
1 - 10
Approximately 10
': Engine iswarmed upsufficiently andidling under no-load.
ENGINE COOLANT TEMPERATURE
SENSOR
Temperature
'c
('F)
20 (68)
50 (122)
90 (194) Resistance
kn
2.1-2.9
0.68 -1.00
0.236 -0.260
HEATED OXYGEN SENSOR HEATER
Resistance [at25'C (77'F)] n
I
3.3-6.3
EC-418
Page 1138 of 1701

SERVICEOATAAND SPECIFICATIONS (SOS)
GENERAL SPECIFICATIONS
Engine CD20VE-type
Injection Pump
Pump numbers
Unit: rpm
EnginePartnumber Pump
assembly
number
Idle speed
FICO:OFF 700~~O CD20
16700-75J01 104740-2610
INSPECTION ANDADJUSTMENT
Installation ofinjection pump
FICO:
ON
Dash pottouch speed
Maximum enginespeed
Engine
Plunger lift mm(in)
(Injection timing) 800
1,300
5,400
CD20
0.79 -0.85
(0.0311 -0.0335)
(equivalent to8'BTDC) Pump
dataisnot yetavailable.
(Pump data
will
begiven byTechnical Bulletin,or
refer toCALIBRATION STANDARDpublishedby
ZEXEL.)
•
INSPECTION ANDADJUSTMENT Injection
Nozzle
Adjusting shims
Injection nozzleassembly
Unit:kPa(bar, kg/em', psi)
Initial injection pressure
New
Used 12,749
-13,534 (127.5-135.3,
130 -138,1,849 -1,962)
12,259 -13,239 (122.6-132.4,
125 -135, 1,778 -1,920)
EC-419 Thickness
mm(in) PartsNo.
0.50 (0.0197)
16613-V0700
0.54 (0.0213)
16613-V0702
0.58 (0.0228) 16613-V0704
062 (0.0244) 16613-V0706
0.66 (0.0260) 16613-V0708
0.70 (0.0276) 16613-V0710
0.74 (0.0291) 16613-V0712
0.78 (0.0307)
16613-V0714
0.82 (0.0323)
16613-V0716
0.86 (0.0339) 16613-V0718
0.90 (0.0354) 16613-V0720
0.94 (0.0370)
16613-V0722
0.98 (0.0386) 16613-V0724
1.00 (0.0394) 16613-V0760
Page 1139 of 1701

ENGINELUBRICATION
&
COOLING SYSTEMS
SECTION
LC
CONTENTS
•
PRECAUTION
2
PREPARATION
3
GA
ENGINE LUBRICATION SYSTEM
5
Lubrication Circuit.. 5
Oil Pressure Check 6
Oil Pump 7
ENGINE COOLING SySTEM 9
Cooling Circuit 9
Water HoseDrawing 10
System Check 12
Water Pump 13
Thermostat 14
Water Outlet 15
Radiator 16
SR
ENGINE LUBRICATION SYSTEM 17
Lubrication Circuit. 17
Oil Pressure Check 17
Oil Pump 18
Oil FiIter 20
ENGINE COOLING SYSTEM 21
Cooling Circuit 21
System Check 21
Cooling SystemInspection 21
Water Pump 22
Thermostat 23
Water Outlet 24
Radiator 25CO
ENGINE LUBRICATION SYSTEM 26
Lubrication Circuit... 26
Oil Pressure Check 27
Oil Pump ,27
Oil Cooler 30
ENGINE COOLING SYSTEM 31
Cooling Circuit 31
System Check 32
Water Pump ,33
Thermostat 34
Radiator 35
GA,SR,CO
ENGINE COOLING SYSTEM 37
Radiator (Aluminum type) 37
GA,SR
SERVICE DATAANDSPECIFICATIONS (SOS)40
Engine Lubrication System(GA) 40
Engine Cooling System(GA) 40
Engine Lubrication System(SR) 40
Engine Cooling System(SR) 40
CO
SERVICE DATAANDSPECIFICATIONS (SOS)41
Engine Lubrication System .41
Engine Cooling System 41
Page 1140 of 1701
Inner
side
SEM164F PRECAUTION
LIQUID GASKET APPLICATION PROCEDURE
a. Use ascraper toremove alltraces ofold liquid gasket from
mating surfaces andgrooves. Also,completely cleananyoil
from these areas.
b. Apply acontinuous beadofliquid gasket tomating surfaces.
(Use Genuine LiquidGasket orequivalent.)
• For oilpan, besure liquid gasket diameter is4.0 to5.0
mm (0.157 to0.197 in)for SRengine and3.5to4.5 mm
(0.138 to0.177 in)except forSRengine.
• For areas except oilpan, besure liquid gasket diameter
is 2.0 to3.0 mm (0.079 to0.118 in).
c. Apply liquidgasket toinner sealing surface aroundhole
perimeter area.
(Assembly shouldbedone within 5minutes aftercoating.)
d. Wait atleast 30minutes beforerefilling engineoiland
engine coolant.
LC-2
Page 1141 of 1701
PREPARATION
SPECIAL SERVICETOOLS
The actual shapes ofKent-Moore toolsmaydiller fromthose ofspecial service toolsillustrated here.
Tool number
Tool name
ST25051001'
Oil pressure gauge
ST25052000'
Hose
KV10115801
KV10115800
(Kent-Moore Europe
make)
Oil filter wrench
KV10105900
Oil filter wrench
WS39930000
Tube presser
NT559
NT362
NT638
~o
14faces,
Inner span:
64.3
mm
(2.531
in)
(Face toopposite face)
KV101 05900
~
15
faces,
Inner span:
80
mm
(3.15
in)
(Face toopposite corner)
8T1930oo01 a
Removing
oilfilter
Removing oilfilter
a:
78
mm
(3.07
in)
(Face 10opposite cor-
ner)
Pressing thetube of
liquid gasket
x
x
x
x
x
x
NT052
'; Special toolorcommercial equivalent
LC-3
Page 1142 of 1701
PREPARATION
Engine
Tool number
Description application
Tool name
GASRCD
EG17650301 Adapting
radiator
Radiator captester
~
C~~4b
cap
tester toradia-
adapter
~
tor
filler neck
,
atet? cDJtaa:
28 (1.10) dia.
X
X X
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
NT564
Unit:
mm(in)
KV99103510 Installing
radiator
Radiator plate
~
upper
andlower
pliers A tanks
XX
X
NT224
KV991 03520 Removingradiator
Radiator plate upper
andlower
pliers B
~
tanks
XXX
NT225
LC-4
Page 1143 of 1701
Maingallery
Chain tenfioner
ENGINE
LUBRICATION SYSTEM
Lubrication Circuit
Oil drop
./~.
"
Oil strainer ~__.
<:;=::J
011
passage
~ Oil
qallely In
cylinder
block
~ ..- 8y.pass passage
..-- Drain
Only models
with VTC
LC-5 VTC
Idler sprocket
SLC0048
SLC052B
•
Page 1144 of 1701
ENGINELUBRICATION SYSTEM
3. Install pressure gauge.
4. Start engine andwarm itup tonormal operating tempera-
ture.
5. Check oilpressure withengine running underno-load.
If difference isextreme, checkoilpassage andoilpump foroil
leaks.
6. Install oilpressure switchwithsealant.
Oil
Pressure Check
WARNING: • Becareful nottoburn yourself, asthe engine andoilmay
be hot.
• Oilpressure checkshould bedone in"Neutral" gearposi-
tion.
1. Check oillevel.
2. Remove oilpressure switch.
ST25051001 SLC926-A
Engine
speed
rpm
Idle speed
2,000
6,000 Approximate
dischargepressure
kPa (bar,
kg/cm
2,
psi)
More than59(0.59, 0.6,9)
More than245(2.45, 2.5,36)
More than422(4.22, 4.3,61)
LC-6