1995 NISSAN ALMERA N15 Service Manual

SAT341D
SAT438D
SAT439D
KV31101300 NAT064 ASSEMBLY
Adjustment 1(Cont'd)
OUTPUT SHAFTENDPLAY
- Model 34X81-

• Measure clearance betweensidecover andtheend ofthe
output shaftbearing.
• Select proper thickness ofadjusting shimsothat clearance
is within specifications.
1. Install bearing retainer foroutput shaft.
2. Install output shaftthrust needle bearing onbearing •
retainer.
3. Install output shaftontransmission case.
4. Measure dimensions"
£1"
and"
£2"
atside cover andthen
calculate dimension "A".

• Measure dimension
"f/'
and
"f
2"
inat least twoplaces.

"A":
Distance betweentransmission casefitting surface
and adjusting shimmating surface.

A
= f
1-£2 £2:
Height ofgauge
AT-145

SAT440DASSEMBLY
Adjustment 1(Cont'd)

5. Measure dimensions
"f
2"
and
"f
3"
andthen calculate
dimension "8".
• Measure"
f
2"
and"
fa"
inat least twoplaces.
"B": Distance betweentheend ofoutput shaftbearing
outer raceandtheside cover fitting surface of
transmission case.
B
=
£2-
fa
f
2:
Height ofgauge
6. Select proper thickness ofadjusting shimsothat output
shaft endplay (clearance betweensidecover andoutput
shaft bearing) iswithin specifications.
Output shaftendplay (A-B):

o -
0.5
mm
(0-0.020
in)
Output shaftendplay adjusting shim:
Refer to50S,
AT-H2.

7. Install adjusting shimonoutput shaftbearing.

3 -5 (0.12 -0.20)

~
.... Locking

lide sealant

SAT441D
SAT442D
8.
Apply locking sealant totransmission caseasshown in
illustration.
9. Install sidecover ontransmission case.
• Apply locking sealant tothe mating surface oftransmission
case.
10. Tighten sidecover fixingboltstospecified torque.
• Donot mix bolts
@
and
CID.

• Always replace bolts
@
asthey areself-sealing bolts.

AT-146

Forwardclutch
assembly
Bearing race
m
@
ASSEMBLY
Assembly 2
- All models -

1. Remove paperrolledaround bearing retainer.
2. Install thrustwasher onbearing retainer.

• Apply petroleum jellytothrust washer.

3. Install forward clutchassembly.

• Align teethoflow
&
reverse brakedriveplates before
installing.
.. Make surethatbearing retainer sealrings arenotspread.
- Except model34X81-

4. Install bearing raceonbearing retainer.

• Apply petroleum jellytobearing race.

•

mep,:
Applypetroleum jelly.
SAT698D

Needle bearing

@

'-

(I
SAT694D
5.
Install needle bearings onrear internal gear.

• Apply petroleum jellytoneedle bearings.
• Pay attention todirection ofneedle bearing.
- Model 34X81-

4. Install thrustneedle bearing onbearing retainer.

• Apply petroleum jellytothrust bearing.
• Pay attention todirection ofthrust needle bearing.
AT-147

~ru,t
,,,dl,

beanng
m@

6

/)/11/
11
~I~u ,

"ill)
ASSEMBLY
Assembly 2(Cont'd)

5. Install thrustneedle bearing onrear internal gear.

• Apply petroleum jellytothrust needle bearing.
• Pay attention todirection ofthrust needle bearing.

m
@:
Apply petroleum jelly.

SAT357D

Forward
clutch hub
Overrun
clutch hub

SAT358D
SAT359D -
All models -

6. Hold forward clutchhubandturn overrun clutchhub.
Check overrun clutchhubfordirections oflock andunlock.

• If
not asshown inillustration, checkinstalled direction of
forward one-way clutch.

"7.
Install rearinternal gearassembly.

• Align teethofforward clutchandoverrun clutchdriveplate.
,
~
"
u

Rear planetary carner

SAT152E
8.
Install needle bearing onrear planetary carrier.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

9. Install rearsungear onrear planetary carrier.

• Pay attention todirection ofrear sungear.
AT-148

Thrust
~.-b.. ~needle
~ bearing ASSEMBLY
Assembly 2(Cont'd)

10. Install rearplanetary carrierontransmission case.
11. Install thrustneedle bearing onfront planetary carrier.

• Apply petroleum jellytothrust needle bearing.
• Pay attention todirection ofthrust needle bearing.
Front
planetary carrier
SAT153E
Screwdriver
12.
Install lowone-way clutchtofront planetary carrierbyturn- •
ing itin the direction ofthe arrow asshown.
13. While holding frontplanetary carrier,turnlowone-way
clutch.
Check lowone-way clutchforcorrect directions oflock and
unlock.
14. Install frontplanetary carrierassembly ontransmission
case.
15. Install snapringwith screwdriver.

• Forward clutchandbearings mustbecorrectly installedfor
snap ringtofit groove oftransmission case.
AT-149

Front
sun

gear
SAT154E
SAT156E ASSEMBLY
Assembly 2(Cont'd)

16. Install needle bearing onfront sungear.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

17. Install frontsungear onfront planetary carrier.
18. Install needle bearing onfront sungear.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.

19. Install highclutch hubonfront sungear.
20. Install needle bearing onhigh clutch hub.

• Apply petroleum jellytoneedle bearing.
• Pay attention todirection ofneedle bearing.
AT-150

Reverseclutch
assembly

SAT374DASSEMBLY
Assembly 2(Cont'd)

21. Remove paperrolledaround inputshaft.
22. Install inputshaft assembly.

• Align teethofhigh clutch driveplates before installing.

23. Install reverse clutchassembly.

• Align teethofreverse clutchdriveplates before installing.
Adjustment 2 •

When anyparts listed below arereplaced, adjusttotalendplay
and reverse clutchendplay.

Item Reverseclutch
Total endplay
endplay
Part name
Transmission case

•
•

Overrun clutchhub

••

Rear internal gear

••

Rear planetary carrier

•
•

Rear sungear

•
•

Front planetary carrier

•
•

Front sungear

•
•

High clutch hub

••

High clutch drum

••

Oil pump cover

••

Reverse clutchdrum
-

•
TOTAL ENDPLAY

• Measure clearance betweenreverseclutchdrumandnee-
dle bearing foroilpump cover.
• Select proper thickness ofbearing racesothat endplay is
within specifications.

AT-151

Transmissioncase SAT375DASSEMBLY
Adjustment 2(Cont'd)

1. Measure dimensions "K"and"L"and then calculate
dimension
"J".

Transmission case
Depth
gauge
/Needle bearing SAT376D
SAT377D
a.
Measure dimension "K".
b. Measure dimension "L",
c. Calculate dimension
"J".

• "J":
Distance betweenoilpump fitting surface oftransmis-
sion case andneedle bearing matingsurface ofhigh
clutch drum.

J=K-L

2. Measure dimension "M".
a. Place bearing raceandneedle bearing onoil pump assem-

bly.

SAT378D
Straightedge
Straightedge SAT379D
b.
Measure dimension "M".

• "M":
Distance betweentransmission casefitting surface
and needle bearing onoilpump cover.
• M
1:
Indication ofgauge.
AT-152