Page 1457 of 1701

•
Replace
dual-pressure
switch.
Note:
If
the result isNG after
checking circuitcontinuity,
repair harness orconnector.
NG
Note
Note
OK
OK
CHECK DUAL-PRESSURE SWITCH.
Refer toHA-64.
Disconnect thermocontrolamp.har-
ness connector.
CHECK
CIRCUIT CONTINUITY
BETWEEN ECM(ECCS CONTROL MOD.
ULE) HARNESS TERMINAL
@
or
@
AND DUAL-PRESSURE SWITCHHAR-
NESS TERMINAL @.
Continuity shouldexist.
If OK, check harness forshort.
OK
@ (Go to
m .)
Disconnect
ECM(ECCS contraImodule)
harness connector.
Disconnect dual-pressure switchhar-
ness connector.
CHECK CIRCUIT CONTINUITY BETWEEN
DUAL.PRESSURE SWITCHHARNESS
TERMINAL @AND THERMO CONTROL
AMP. HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
Reconnect dual-pressure switchharness
connector.
o
CHECK
COILSIDECIRCUIT OFAIC No
Disconnect A/Crelay.
~
RELAY. Disconnect
ECM(ECCS
Do approx. 12volts exist between ECM control
module) harness
(ECCS control module) harnessterminal connector.
@
or@ and body ground?
l
Yes
~Note
CHECK CIRCUIT CONTI-
NUITY BETWEEN AIC
RELAY HARNESS TERMI-
NAL @AND ECM (ECCS
CONTROL MODULE)HAR-
.
NESSTERMINAL
@
or
@.
Continuity shouldexist.
(I) If
OK, check harness for
CHECK VOLTAGE FORECM (ECCS con- short.
tral module) .
Do approx. 12volts exist between ECM
NoCHECK ECM(ECCS con-
(ECCS
control module) harnessterminal
-..
@, or@ and body ground?
trolmodule). RefertoEC
section.
Yes
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Conl'd)
@
~
I
Reconnect AICrelay. _
Ii
!
RHA359F
RHA362F
II
RHA361F
G
Dual-
pressure
switch
connector@
~.
S8
Thermo
control amp.
OOD
tm
@
•
:GA engine for
Australia :15 (Y)
Others :11 (G)
RHA360F
S8
Dual-
pressure
switch
connector
@
d))
~15@a
EGM (EGGS control
module) connec1or@
EGM
E[CONNECTORII
41 or21
.
II
•
:GA engine for
Australia: 15(Y)
Others :11 (G)
21: GAengine for
Australia (G)
41: Others (GY)
~&)
~Io
AlG relay EGM(EGGS control
connector@ module)connector@
ci
II
EGM
]g
CONNECTOR
II
Y
21: GAengine for
Australia (G)
41: Others (GY)
Ii
~i)@a~
EGM (EGGS control
module) connector @
II
EGM
]g
CONNECTOR
II
o
III
~i)
@a~
EGM (EGGS control
module) connector@
II
EGM 'gCONNECTORII
41 or21
.
RHA363F HA-55
Page 1458 of 1701

~CONNECT ~
(gl
l41E) ~
@
EGM (EGGS control
module) connector
@
II
EGM
J9"CONNECTORII
11 TROUBLE
DIAGNOSES
Diagnostic Procedure3
(Co nt'd)
~ ~
I
Reconnect AICrelay_. _..._
II
!
EGM (EGGS control Dual-pressure
module) connector
@
switch connector
@
II
ECM
Ej'coNNEcTORII ~
11
GSHA734E
Note
CHECK CIRCUIT CONTINU-
ITY BETWEEN ECM(ECCS
CONTROL MODULE)HAR-
NESS TERMINAL @AND
DUAL-PRESSURE SWITCH
HARNESS TERMINAL
CD.
Continuity shouldexist.
If OK, check harness for
short. Disconnect
ECM(ECCS
control module) harness
connector. Disconnect dual-pressure
switch harness connector.
II
CHECK
COILSIDECIRCUIT OFAIC
RELAY.
Do approx. 12volts exist between ECM
(ECCS control module) harnesstermi.
nal @and body ground?
Yes
G
II
G
Dual-pressure switch
connector@ RHA446F
NC relay
connector@ ~OK
CHECK
DUAL-
PRES-
SURE
SWITCH. Refer to
HA-64. NG
--+
Replace
dual-
pressure
switch.
Note
"='RHA443F
~i)~@
EGM (EGGS control
module) connector@
II
EGM
E[CONNECTORII
44
L
R/L
L
RHA414F
II
CHECK VOLTAGE FORECM
(ECCS control module).
Do approx. 12volts exist between ECM
(ECCS control module) harnesstermi-
nal No.
@
and body ground?
Yes
Disconnect ECM(ECCS control mod-
ule) harness connector.
Disconnect thermocontrol amp.har-
ness connector.
No
CHECK
CIRCUIT CONTINU-
ITY BETWEEN AICRELAY
HARNESS TERMINAL
@
AND DUAL-PRESSURE
SWITCH HARNESS TERMI-
NAL @.
Continuity shouldexist.
If OK, check harness for
short.
CHECK ECM(ECCS control
module). (RefertoEC sec-
tion.)
Yes
@
Note:
If the result isNG after checking circuilcontinuity, repairharness orconnec-
tor.
HA-56
Page 1459 of 1701

Note
CHECK CIRCUIT CONTINUITY BETWEEN
ECM (ECCS CONTROL MODULE)HAR-
NESS TERMINAL
@
AND THERMO
CONTROL AMP.HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
@
t
RIL
EGM
(EGGS control
module) connector@
EGM
ECONNECTORII
44
RIL
Thermo
control
amp. connector ~
~ II
~OK
Reconnect thermocontrol amp.harness
connector.
Thermo control
,mp;""",,,
@~
LHD:
G/S'~
rrIDl
rJ.
RHD: GY
L-.D--J
1
Replacethermocontrol
amp.
Note
No
CHECK CIRCUIT CONTINUITY BETWEEN
THERMO CONTROL AMP.HARNESS
TERMINAL
@
AND AICSWITCH HAR-
NESS TERMINAL
@.
Continuity shouldexist.
If
OK.
check harness forshort. Note
Disconnect
AIC
switch harness connec-
tor.
CHECK
BODYGROUND CIRCUITFOR
THERMO CONTROL AMP.
Disconnect thermocontrol amp.harness
connector. Does continuity existbetween thermo
control amp.harness terminal @and
body ground?
CHECK
POWER SUPPLY FORTHERMO
CONTROL AMP.
Refer toHA-49.
LHD:
GIS
RHD: GY
RHA365F
RHA364F
A/G
switch
connector @
i55lJ
Thermo
control
amp. connector
@)
~
LHD:
GIS
RHD: GY
NG
switch
connector@
62J
LHD: G/Y
RHD: LG/S
Fan
switch
connector@
~
LHD: G/Y
RHD: LG/B
RHA366F OK
CHECK AICSWITCH.
Refer toHA-63.
OK
Disconnect fanswitch harness connec-
tor.
NoteReplace
AIC
switch.
•
CHECK CIRCUIT CONTINUITY BETWEEN
AIC SWITCH HARNESS TERMINAL
@
AND FANSWITCH HARNESS TERMINAL
@.
OK
Note:
If
the result isNG orNo alter checking circuitcontinuity, repairharness or
connector.
HA-57
Page 1460 of 1701
Replacefanswitch.
NG
Note
CHECK BODYGROUND CIRCUITFOR
FAN SWITCH.
Does continuity existbetween fanswitch
harness terminal
@
and body ground?
Yes
CHECK FANSWITCH.
Refer toHA-62.
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
CID
1
'="RHA367F
~iv@a
Fan switch
connector@
~
B
Note:
If
the result isNo after checking circuitcontinuity, repairharness orconnec-
tor.
HA-58
Page 1461 of 1701

TROUBLEDIAGNOSES
Diagnostic Procedure3(Cont'd)
SYMPTOM: Magnetclutchdoesnotengage whenAle
switch andfanswitch areON. -For CDengine
• Perform PRELIMINARY CHECK1before referring tothe fol-
lowing flowchart.
Compressor
connector
@Q7>-2
~ B
Thermal protector
connector
@Q7>-1
~
LlR
RHA354F
RHA355F
m
CHECK POWER SUPPLY FORCOMPRES-
SOR. Disconnect compressor harnessconnec-
tor. Do approx. 12volts exist between com-
pressor harness terminal
CD
and body
ground?
No
(;J
CHECK POWER SUPPLY FORTHERMAL
PROTECTOR.
Disconnect thermalprotector harness
connector. Do approx. 12Vexist between thermal
protector harnessterminal
G)
and body
ground?
NoYes
Check magnet clutchcoil.
OK
Replace magnetclutch.
Refer toHA-77.
[!]
Yes CHECK THERMAL PRO-
TECTOR. Check circuitcontinuity
between thermalprotector
harness terminal
G)
and
compressor harnesstermi-
nal
CD.
Continuity shouldexist.
If OK. check harness for
short.
NG
Disconnect AICrelay.
I
Replace thermalprotector.
Thermal protector Compressor
connector@-1 connector@QD-2
j. ~~
1-
I1iJ
RHA356F Note
CHECK CIRCUIT CONTINUITY BETWEEN
AIC RELAY HARNESS TERMINAL
@)
AND THERMAL PROTECTOR HARNESS
TERMINAL G).
Continuity shouldexist.
If OK. check harness forshort.
OK
Thermal
protector AlCrelay
connector @:>-1connector
@])
~ ciP
~/R ~
1
~L1R
RHA357FCHECK
POWER SUPPLY FORAIC
RELAY.
Disconnect AICrelay.
Do approx. 12volts exist between AIC
relay harness terminals
CD.
@and
body ground?
Yes
CHECK AICRELAY AFTERDISCON-
NECTING IT.
Refer toHA-64. No
NG CHECK
POWER SUPPLY
CIRCUIT AND7.5A(No.
~J
and
00)
FUSES AT
FUSE BLOCK.
Refer toEL section ("Wir-
ing Diagram", "POWER
SUPPLY ROUTING").
Replace AICrelay.
•
RHA358F OK
@
(Go tonext page.)
Note:
If
the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
HA-59
Page 1462 of 1701

DisconnectECM(Engine
control module) harness
connector. Disconnect dual-pressure
switch harness connector .
Ii
~i)~@
ECM (Engine control
module) connector
@
II
ECM
E[CONNECTORII
8
G TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
@
+
I
Reconnect AICrelay.
Ii
r---
CHECK COILSIDECIRCUIT OFAIC No
RELAY.
Do approx. 12Yolts existbetween ECM
(Engine controlmodule) harnesstermi-
nal
@
and body ground?
G
G
ECM
(Engine control Dual-pressure
module) connector ~switch connector
@)
II
ECM
HCONNECTORII ~
8
[iJ
Note
CHECK CIRCUIT CONTINU-
ITY BETWEEN ECM
(ENGINE CONTROL MOD-
ULE) HARNESS TERMINAL
@ AND DUAL-PRESSURE
SWITCH HARNESS TERMI-
NAL G).
Continuity shouldexist.
If OK, check harness for
short.
Yes
....
RHA370F
OK
Dual-pressure switch
connector@ RHA368F
AlC relay
connector@ CHECK
DUAL-
PRES-
SURE
SWITCH. Refer to
HA-64.
NG
Replace
dual-
pressure
switch.
Note
~i5~~
ECM
11
CONNECTOR
II
31
o
L
II
ECM
(Engine control
AIL
module)@ L
RHA414F
o
CHECK VOLTAGE FORECM (Engine
control unit).
Do approx. 12YOIts exist between ECM
(Engine controlmodule) Ilarnesstermi-
nal No.
@
and body ground?
Yes
-=
Disconnect ECM(Engine controlmod-
ZHA158AA ule)harness connector.
Disconnect thermocontrolamp.har-
ness connector. No
CHECK
CIRCUIT CONTINU-
ITY BETWEEN AICRELAY
HARNESS TERMINAL
@
AND DUAL-PRESSURE
SWITCH HARNESS TERMI-
NAL
@.
Continuity shouldexist.
If OK, check harness for
short.
CHECK ECM(Engine con-
trol module). (RefertoEC
section.)
@
(Go tonext page.)
Note:
If the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
HA-60
Page 1463 of 1701

Replacethermocontrol
amp.
Note
No Note
CHECK POWER SUPPLY FORTHERMO
Co"NTROL AMP.
Refer toHA-49.
Reconnect
thermocontrolamp.harness
connector.
CHECK BODYGROUND CIRCUITFOR
THERMO CONTROL AMP.
Disconnect thermocontrolamp.harness
connector.
Does continuity existbetween thermo
control amp.harness terminal
@
and
body ground? OK
CHECK
CIRCUIT CONTINUITY BETWEEN
ECM (ENGINE CONTROL MODULE)
HARNESS TERMINAL @AND THERMO
CONTROL AMP.HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
II
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Conl'd)
(!)
~
RHA364F
:~~~~~;;:~:
@)~
LHO:
G/S'~
rn
(l
RHO: GY'L-.D--J
1
Thermo
control ECM(Engine control
amp. connector@) module)connector
@
~ II
ECM ?,CONNECTOOII
I
AIL ~_tR/L
II
II
DisconnectAICswitch harness connec-
tor.
Thermo
control
amp. connector @)
~
A/C
switch
connector
@
~
II
Note
LHO: GIS
RHO: GY LHO:
GIS
RHO: GY
RHA365F CHECK
CIRCUIT CONTINUITY BETWEEN
THERMO CONTROL AMP.HARNESS
TERMINAL
@
AND AICSWITCH HAR-
NESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
•
Replace
AICswitch.
Note
OK
OK
CHECK
AICSWITCH.
Refer toHA-63.
Disconnect fanswitch harness connec-
tor.
LHO: G/Y
RHO: LG/S
Fan
switch
connector
@ID
~
RHA366F CHECKCIRCUIT CONTINUITY BETWEEN
AIC SWITCH HARNESS TERMINAL @
AND FANSWITCH HARNESS TERMINAL
@.
Continuity shouldexist.
If OK, check harness forshort.
NC
switch
connector@
[ij
LHO: G/Y
RHO: LG/S
OK
@
(Go tonext page.)
Note:
If
the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
HA-61
Page 1464 of 1701
Replacefanswitch.
NG
Note
CHECK BODYGROUND CIRCUITFOR
FAN SWITCH.
Does continuity existbetween fanswitch
harness terminal
@
and body ground?
Yes
CHECK FANSWITCH.
Refer toHA-62.
TROUBLE
DIAGNOSES
Diagnostic Procedure3(Cont'd)
@
1
'="RHA367F
~15@a
Fan switch
connector@
~ B
Note:
If the result isNG orNo after checking circuitcontinuity, repairharness or
connector.
Electrical Components Inspection
FAN SWITCH
Check continuity betweenterminals ateach switch position.
RHA325F
LEVER
POSITION
OFF
1
2
3
4 Continuity
betweenterminals
@-@-@
@----@-@
@
-------@ -
@
@
----------@ -
@
BLOWER MOTOR
Confirm smoothrotationofthe blower motor.
• Ensure thatthere arenoforeign particles insidetheintake
unit.
HA-62