1995 NISSAN ALMERA N15 Service Manual

PREPARATION
Special Service Tools(Cont'd)

Engine
Tool number
Description application
Tool name

GA
SRCD
EM03470000

~
Installing
pistonassembly
Piston ringcompres- into
cylinder bore
sor
X
X
X

NT044

KV10107400 Disassembling
and
Piston pinpress assembling
pistonpin
stand
G)
KV10107310
Center shaft
@ ST13040020
Stand
X
X

@ ST13040030
Spring
@ KV10107320
Cap

@
ST13040050
Drift
NT013

KV10109300* Removing
andinstalling
Pulley holder
0

camshaftsprocket

X

a
a:
68 mm (2.68
in)

b b:8mm (0.31
in)dia.

NT628

ED19600000* Measuring
compression
Compression gauge pressure
set

X

p'

NT626

KV11100300* Loosening
andtightening
Nozzle holdersocket

(J
injector
nozzle

X

NT563

KV10111100

~
Removing
oilpan
Seal cutter

X
X
X

NT046

WS39930000 Pressingthetube ofliquid
Tube presser gasket

XXX

NT052

*: Special toolorcommercial equivalent

EM-6

Toolnumber
Tool name Description
PREPARATION
Special Service Tools(Cont'd)

Engine
application

GA SRCD
KV10112100

Angle wrench

ST16610001*
Pilot bushing puller

KV11102900*

Pulley puller

KV101056S0*

Ring gear stopper

G) KV10105630

Adapter

@ KV10105610

Plate assembly
NT014
NT045
NT647
NT617
Tightening
boltsforbear-
ing cap, cylinder head,
etc.
Removing pilotbushing
Removing injectionpump
pulley
Preventing crankshaft
from rotating
a:
3(0.12)
b: 6.4 (0.252)

c:
2.8 (0.110)
d: 6.6 (0.260)

e:
107 (4.21)

f:
14 (0.55)

g:
20 (0.79)

h: 14 (0.55) dia.

Unit: mm(in)
x

x

x
X

X

x

*:
Special toolorcommercial equivalent

EM-7

PREPARATION
Commercial ServiceTools

Engine
Tool name Description application

GA
SRCD
Spark plugwrench

0
Removing
andinstalling

Q
spark
plug

XX

16
mm

(0.63
In)

NT047

Valve seatcutter set

~
Finishing
valveseat
dimensions

XX

X

NT048

Piston ringexpander

~
Removing
andinstalling
piston ring

X
X
X

NT030

Valve guidedrift Removingandinstalling

'~
valve
guide

SR
Intake
&
Exhaust

XX

a
=
9.5
mm
(0.374 in)dia.
b
=
5.0
mm
(0.197 in)dia.

GA
Inlake
&
Exhaust
a
=
9.5
mm
(0.374 In)dla.

NT015
b

=
5.5
mm
(0.217 in)dla.

Valve guide reamer
Reaming
valve
guide
G)

or hole foroversize valve

~
guide

@

d,
\J
SR

Intake
&
Exhausl

XX

d,
=
6.0
mm
(0.236 in)dia.

@
d,

=
10.175
mm
(0.4006 in)
dia.

GA
Intake
&
Exhausl
d,
=
5.5
mm
(0.217 in)dia.
d,
=
9.685
mm
(0.3813 in)

NT016
dia.

Front oilseal drift
Installingfrontoilseal

XX

a
=
75
mm
(2.95 In)dla.

NT049
b

=
45
mm
(1.77 in)dia.

Rear oilseal drift
Installingrearoilseal

X
X

a
=
110
mm
(4.33 In)dla.

NT049
b
=
80
mm
(3.15 in)dia.

EM-8

OUTERCOMPONENT PARTS
GA16DE WITHOUT VTC,14DE AND15DE

~ 15.7 •
20.6 (1.60 •2.10,11.58 -
15.19)

SEC.
140.150.210.211.220.221.253

•

l

-Q;Jj

Si ""~
/4J
0/)'

~ff?~~

1ii] •.
28 •'.34 '0.'" •0.851, 55.'•73.9) /
ijJ
'.28 -'.34 (0.'" •0.851, 55.'•73.9)

CIDco:J

19.6•29.4
(2.00 .3.00,
14.46•21.69)~

[jJ :
N.m (kg-m, in-Ib)
~ :N.m (kg-m, fHb)

~ :Apply
liquidgasket.

SEM060FA

G)
Oilpressure switch

@
Distributor

@
Spark plug
@

Thermal transmitter

@
Intake manifold

@
Intake manifold supports
(J)

OiIfilter

@
Thermostat

@
Water pump

EM-9

OUTERCOMPONENT PARTS

tOJ:
N.m (kg-m, ft-Ib)

iii :
N'm (kg-m, in-Ib)
Tighten innumerical order.
Engine

A

Iront
y

*
Throttle bodyboltstightening procedure

1) Tighten allbolts to9to 11 N.m (0.9 to
1.1
kg-m, 6.5to8.0 fl-Ib)
2) Tighten allbolts to18 to22 N'm (1.8to2.2 kg-m, 13to16 ft-Ib)
Tighten innumerical order.

GA16DE
WITHOUT VTe,14DE AND15DE

SEC. 140-147-163-164
GA15DE

SEM220F

CD
Throttle position sensor
@ Mass airflow sensor

@
IACV-AAC valve
@ IACV-FICD solenoidvalve
@ Throttle body @
Engine coolant temperature
sensor

IJ)
Airrelief plug

@
Injector
@ Injector tube
@l

Pressure regulator

@
EGR valve (GA15DE

M/T
model only)
@ Intake manifold
@ IACV-AAC valve(GA15DE
engine models only)

EM-10

OUTERCOMPONENT PARTS

COJ
15.7 -20.6 (1.60 -2.10, 11.58 -15.19)
•

7

SEM223F

~
9 -

~~~/~ ->

. f'
!il6.28 _8.34 (0.641 -0.851, 55.6-73.9)
~ 6.28.8.34 (0.641-0.851, 55.6-
73.9)-.1

COJ

15.7 -20.6

* :
Refer to"Tightening Order".
~: N.m(kg-m. ft-Ib)
~: N.m(kg-m. in-Ib)

~ :Apply
liquidgasket.

GA16DE
WITHVTC
SEC.
130.140.150.210.211.221.226.253 ~

~ ,... -26.5
{2.1' -'.70,
:5.19 _19.5Sl-\,,4
r

G)
Oilpressure switch
@ Knock sensor

@
Distributor
@

VTCsolenoid valve

@
Intake manifold gasket

@
Intake manifold assembly
(J)

Water pump

@
Thermostat housing

@
Thermostat

EM-11

GA16DEWITHVTC

SEC. 140.163.164

~ 1st.
7.85 •10.8
(0.8. 1.1,5.8.8.0)

G)
Intake manifold collector

@
Gasket

@
Throttle body
OUTER
COMPONENT PARTS
@
Collector gasket

@
Fuelgallery assembly

@
Insulator

EM-12
(J)

Pressure regulator

@
Intake manifold gasket

@
Intake manifold
SEM064FB

OUTERCOMPONENT PARTS
Tightening order

*
Intake manifold collector boltstightening order

Tighten innumerical order.
*Intake
manifold boltsandnuts tightening order

Tighten innumerical order.
•

*Throttle bodybolts tightening procedure

1) Tighten allbolts to8.8 to10.8 N.m (0.90 to1.10 kg-m, 6.5to8.0 ft-Ib)
2) Tighten allbolts to17.7 to21.6 N.m (1.81 to2.20 kg-m, 13.06to15.93 ft-Ib)

• Make surethedirection ofthe gasket isas shown infigure.
Tighten innumerical order

EM-13
o

,,-0
Gasket
o

SEM066FB