1995 NISSAN ALMERA N15 Service Manual

FRONTAXLE
Drive Shaft(Cont'd)
COMPONENTS
ZF90/TS79Ctypeleftside
Diesel engine models only

•

~
Transaxle
side

r-J\
Transaxle
~side

o

p

,~

Wheel
side(ZF80, ZF90type)

Wheel ~
side
Wheel side

8
.~

\~

Circular
clip:
Circular clipsshould beproperly meshedwithdifferential side
gear (transaxle side)andwith joint assembly (wheelside).
Make suretheywillnotcome out.

Be careful nottodamage boots.Usesuitable protector orcloth
during removal andinstallation.
GA
and CDengine model
SEC. 391
Transaxle side(TS70C, TS79Ctype)
SFA622B

CD
Joint
assembly
@

Dynamic damperband

@)
Spider assembly

@
Boot
(J)

Dynamic damper
@
Snap ring

@
Boot band
@

Boot
@
Slide jointhousing

@
Circular clip
@

Boot band
@

Circular clip

@
Drive shaft

FA-15

~RONTAXLE
Drive Sh
f

a t(Cont'd)
Wheelside(BF83)

20

tOJ :
N-m (kg-m,
ft-Ib)
SFA716B

@
Slide jointh'

S'
ouslng,
Ion shaft withexten-

@J
Snap ringE

@
Dustshield

@
S

@
upport bearing
Support bearin

@
Bracket gretainer

@
Snap ring0

@
Dust shield

Right
driveshaft

@l
S'd

@
pierassembly
Snap ringC

@
Slide jointh.

13'
0 ouslng

\!'V
ustshield

@
Circular clipA

@
Snap ringA

@l
Inner race

@
Cage

@
Ball

@~ti~~o

f:~~ 2!~ ~
30.41
(3.1.4.2,22 -301

T ~
13-19 (13

ransaxle side(0 .-
1.9, 9•
14)
S83)

~'Vz~

r:~~
@O'
Left drive h
s aft
Transa I

x
e side (TS83)

tOJ
25.35 (26

.
•3.6,
19.26)
SR20DE
eng-

me model

SEC. 391

G)
Jo'
t

In
assembly

@
Boot band

@
Boot

@
Circular clipB

@
Drive shaft

@
Band

tJ)
Dynamic dam

@
Boot per

@
Boot band

FA-16

SFA963FRONT
AXLE
Drive Shaft(Cont'd)
OISASSEMBL Y
Transaxle side(TS70C, TS79C,TS83type)

1. Remove bootbands.
2. Put matching marksonslide jointhousing anddrive shaft
before separating jointassembly.
3. Put matching marksonspider assembly anddrive shaft.

SFA476
SFA514A
SFA092A
4.
Pry offsnap ring,thenremove spiderassembly.

CAUTION: Do not disassemble spiderassembly.

5. Draw outboot.

Cover driveshaftserration withtape toprevent damage tothe
boot.
Transaxle side(OS83 type)

1. Remove bootbands.
2. Put matching marksonslide jointhousing andinner race, •
before separating jointassembly.
i

3. Pry offsnap ring"A"with ascrewdriver, andpulloutslide
joint housing.
4. Put matching marksoninner raceanddrive shaft.
5. Remove snapring"C", then remove ballcage, innerrace
and balls asaunit.
6. Draw outboot.

Cover driveshaftserrations withtape soas not todamage the
boot.
Wheel side
CAUTION:
The joint onthe wheel sidecannot bedisassembled.

1. Before separating jointassembly, putmatchmarks ondrive
shaft andjoint assembly.
2. Separate jointassembly withasuitable tool.

Be careful nottodamage threadsondrive shaft.

3. Remove bootbands.

FA-17

SFA692FRONT
AXLE
Drive Shaft(Cont'd)

Support bearing

1. Remove dustshield.
2. Remove snapring.
3. Press support bearingassembly offofdrive shaft.
4. Separate supportbearingfromretainer.

INSPECTION

Thoroughly cleanallparts incleaning solvent,anddrywith
compressed air.Check partsforevidence ofdeformation or
other damage.
Drive shaft

Replace driveshaftifitis twisted orcracked.

FA-18

FRONTAXLE
Drive Shaft(Cont'd)
Boot

Check bootforfatigue, cracks,orwear. Replace bootwithnew
boot bands.

Joint assembly (Transaxle side)

• Check spider assembly forbearing, rollerandwasher dam-
age. Replace spiderassembly ifnecessary.
• Check housing forany damage. Replacehousingsetand
spider assembly, ifnecessary.
• When replacing onlyspider assembly, selectanew spider
assembly fromamong thoselistedintable below. Ensure
the number stamped onsliding jointisthe same asthat
stamped onnew part.

Housing alonecannot bereplaced. Itmust bereplaced together
with spider assembly.

TS70C

Stampednumber Part
No.

00 39720-61
EOO
01 39720-61
E01
02 39720-61
E02
03 39720-61
E03
04 39720-61
E04
05 39720-61E05
06 39720-61
E06

Slide
joint

SRA121A
TS79C
Stamped
number

00

01

02

03
Part
No.

39720-51 EOO
39720-51E01
39720-51 E02
39720-51 E03

•

Joint assembly (Wheelside)

Replace jointassembly ifitis deformed ordamaged.

ASSEMBLY • After drive shafthasbeen assembled, ensurethatitmoves
smoothly overitsentire range without binding.
• Use NISSAN GENUINE GREASEorequivalent afterevery
overhaul.
FA-19

SFA800

r:r

1..--*
-Wheel bearing

lock nut

SFA130A
SFA4568
SFA4438
FRONT
AXLE

Drive Shaft(Cont'd)
Wheel side

1. Install bootandnew small bootband on
drive
shaft.

Cover driveshaftserration withtape soas not todamage boot
during installation.

2. Set joint assembly onto
drive
shaftbylightly tapping it.
Install jointassembly securely,ensuringmarkswhichwere
made during disassembly areproperly aligned.
3. Pack
drive
shaftwithspecified amountofgrease.

Specified amountofgrease:
ZF80 95g(3.35
oz)

ZF90 115-125
g
(4.06 .4.41 oz)
BF83 85.105g(3.00 -3.70 oz)

4. Make surethatboot isproperly installedonthe drive shaft

groove.

Set boot sothat itdoes notswell anddeform whenitslength
is
"L,".

Length
"L/':

ZF80 90.5-92.5 mm(3.563 -3.642 in)
ZF90 96-98 mm (3.78 -3.86 in)
BF83 94-96 mm (3.70 -3.78 in)

5. Lock newlarger andsmaller bootbands securely witha
suitable tool.

FA-20

Gasolineengine

DF83/TS83 leftside
BF83/DS83 rightside
ZF80/TS70C
&
ZF90/TS79C rightside

A
B_1
.":JJ.Ci

ZF90/TS79C leftside

SFA800FRONT
AXLE
Drive Shaft(Cont'd)
Dynamic damper

1. Use new damper bandwhen reinstalling.
2. Install dynamic damperfromstationary-joint sidewhile
holding itsecurely.

Length:

Unit:mm(in)

ZF90/TS79C
ZF80/TS70C DieselBF83/TS83,
Gasoline engine
engineDS83

RH RH LHRH

372.5 -377.5
169-175
432 -442 175.3
-185.3

"A"

(17.01-17.40) (6.90
-7.30) (14.67
-
(6.65-6.89)
14.86)

"B"
66(2.60) 58(2.28) 37(1.46) 70(2.76)
Transaxle side(TS70C, TS79C,TS83type)

1. Install bootandnew small bootband ondrive shaft.

Cover driveshaftserration withtape soas not todamage boot•
during installation.

2. Install spider assembly securely.makingsurethemarks
which weremade during disassembly areproperly aligned.
3. Install newsnap ring.

FA-21

SFA993
SFA395
SFA800
SFA514A
SFA149A
FRONT
AXLE

Drive Shaft
(Cont'd)

4. Pack drive shaftwithspecified amountofgrease.

Specified amountofgrease:
TS70C 110-120
g
(3.88 -4.23 oz)
TS79C 155-165
g
(5.47 -5.82 oz)
TS83 130-150 g(4.59 •5.29 oz)

5. Install slidejointhousing.
6. Set boot sothat itdoes notswell anddeform whenitslength

is
"L
2".

Length
"L
2":

TS70C 95.5-97.5 mm(3.76 -3.84 in)
TS79C 101.5-103.5
mm
(4.00 -4.07
in)

TS83 98-100 mm (3.86.3.94 in)
Make surethatboot isproperly installedonthe drive shaft
groove.

7. Lock newlarger andsmaller bootbands securely witha
suitable tool.

Transaxle side(OS83 type)

1. Install bootandnew small bootband ondrive shaft.

Cover driveshaftserration withtape toprevent damage boot
during installation.

2. Install ballcage, innerraceandballs asaunit, making sure
the marks whichweremade during disassembly areprop-
erly aligned.
3. Install newsnap ring"C".
4. Pack drive shaftwithspecified amountofgrease.

Specified amountofgrease:
115 -135
g
(4.06 -4.76 oz)

5. Install slidejointhousing, theninstall newsnap ring"A".
6. Make surethatboot isproperly installed onthe drive shaft
groove.
Set boot sothat itdoes notswell anddeform whenitslength
is
"L
2".

Length
"L
2":

97 -99 mm (3.82 -3.90 in)
FA-22