1995 NISSAN ALMERA N15 Service Manual

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Unit:mm(in)

SAT039D DISASSEMBLY

33. Remove brakebandaccording tothe following procedures.
a. Loosen locknut,then back offanchor endpin.

• Donot reuse anchor endpin.

b. Remove brakebandfromtransmission case.

• Toprevent brakelinings fromcracking orpeeling, donot •
stretch theflexible bandunnecessarily. Whenremoving the
i

brake band,always secureitwith aclip asshown inthe
figure atleft.
Leave theclip inposition afterremoving thebrake band.

c. Check brakebandfacing fordamage, cracks,wearorburns.
34. Remove inputshaftassembly (highclutch) andreverse
clutch according tothe following procedures.
a. Remove inputshaft assembly (highclutch) withreverse
clutch.

AT-57

SAT042D
Needle bearing~

...
DISASSEMBl
Y

b. Remove inputshaftassembly (highclutch) fromreverse
clutch.
c. Remove needlebearing fromhighclutch drum.
d. Check inputshaftassembly andneedle bearing fordamage
or wear.

High clutch
Front
sun gear SAT043D

35.Remove highclutch huband needle bearing fromtransmis-
sion case.
36. Check highclutch huband needle bearing fordamage or
wear.
37. Remove frontsungear andneedle bearings fromtransmis-
sion case.
38. Check frontsungear andneedle bearings fordamage or
wear.
39. Remove frontplanetary carrierassembly andlowone-way
clutch according tothe following procedures.
a. Remove snapringusing ascrewdriver.

AT-58

Frontplanetary carrier
SAT049DDISASSEMBLY

b. Remove frontplanetary carrierwithlowone-way clutch.
c. Check thatlowone-way clutchrotates inthe direction ofthe
arrow andlocks inthe opposite direction.
d. Remove lowone-way clutchfromfront planetary carrierby
rotating itin the direction ofunlock.
e. Remove needlebearing fromfrontplanetary carrier.

•

f. Check frontplanetary carrier,lowone-way clutchandnee-
dle bearing fordamage orwear.
g. Check clearance betweenpinionwasher andplanetary car-
rier using feeler gauge.

Standard clearance:

0.15 -0.70
mm
(0.0059 -0.0276
in)

Replace ifthe clearance exceeds0.80mm(0.0315 in).
40. Remove rearplanetary carrierassembly andrear sungear
according tothe following procedures.
a. Remove rearplanetary carrierassembly fromtransmission
case.

AT-59

DISASSEMBLY

b. Remove rearsungear from rearplanetary carrier.
c. Remove needlebearings fromrearplanetary carrier
assembly.

Clearance

tarn:
~
Needlebearing
SAT053D
SAT054D
d.
Check rearplanetary carrier,rearsungear andneedle
bearings fordamage orwear.
e. Check clearance betweenpinionwasher andrear planetary
carrier usingfeeler gauge.

Standard clearance:

0.15 .0.70
mm
(0.0059 .0.0276
in)

Replace ifthe clearance exceeds0.80mm(0.0315 in).

Rear internal
gear

~ N."",.."I",

I
Rearinternal gear
SAT056D
41.
Remove rearinternal gearfrom transmission case.
42. Remove needlebearing fromrearinternal gear.
43. Check needle bearing fordamage orwear.

AT-50

Parkingshaft

SAT064D
SAT702D DISASSEMBL
V

44. Remove forwardclutchassembly fromtransmission case.
45. Remove thrustwasher andbearing racefrom transmission
case.

- All models - •

46. Remove returnspring fromparking shaftusing ascrew-
i

driver.

- Except model34X81-

47. Remove outputshaft,output gearandreduction piniongear
according tothe following procedures.
a. Remove sidecover.

• Donot reuse sidecover bolts.

b. Set manual leverto"p" position tofix idler gear andout-
put gear.
c. Unlock bothidlergear andoutput gearlocknuts using apin
punch.

AT-61

SAT704D

Reduction
pinion gear

SAT706DADISASSEMBL
V

d. Remove idlergear andoutput gearlocknuts.

• Donot reuse idlergear andoutput gearlocknuts.

e. Remove idlergearandoutput gearusing apuller.
f. Remove reduction piniongearandoutput shaft.
g. Remove adjusting shimfromreduction piniongear.
h. Remove adjusting spacerfromoutput shaft.

- Model 34X81-

47. Remove outputshaftassembly according tothe following
procedures.
a. Remove sidecover bolts.
b. Remove sidecover bylightly tapping itwith asoft hammer.

• Becareful outputshaftassembly doesnotdrop outwhen
removing cover.
AT-62

SAT439DDISASSEMBL
Y

c. Remove adjusting shim.
d. Remove outputshaftassembly.

SAT435D •

If
output shaftassembly isstill attached toside cover, sep-•
arate thetwo bytapping coverwithasoft hammer.
e. Remove needlebearing.
48. Disassemble reductionpiniongearaccording tothe follow-
ing procedures.
a. Set manual shafttoposition "P"tofix idler gear.
b. Unlock idlergear locknutusing apin punch.

AT-53

SAT061D
ST27180001
--""SAT841DA
SAT310G
SAT065D

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II ~
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CH\0\)

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o
0 0_ 0

Parking actuator~\ \
support
C':lC':l

I-i

~~ SAT066D DISASSEMBL
V

c. Remove idlergear locknut.

• Donot reuse idlergear locknut.

d. Remove idlergear withpuller.
e. Remove reduction piniongear.
f. Remove adjusting shimfromreduction piniongear.

- All models -

49. Draw outparking shaftandremove parkingpolefrom trans-
mission case.
50. Check parking poleandshaft fordamage orwear.
51. Remove parkingactuator supportfromtransmission case.
52. Check parking actuator supportfordamage orwear.

AT-64