Page 25 of 1701
JUDGEMENT OFSTALL TEST
Selector leverposition
TROUBLE
DIAGNOSES
Stall Tasting (Cont'd)
Judgement
D
2
R
Damaged components
Forward one-way
cluth
Hydraulic circuitfor
line pressure control
(Line pressure islow.)
D
2
R
Selector leverposition H
H
H
o
H
H
H
H
o
o
o
H
o
o
o
o
Judgement
AT-25
L
L
L
L
o
:
Stall
revolution
isnormal.
H :Stall revolution ishigher
than specified.
L :Stall revolution islower
than specified.
Engine
Torque converter
one-way clutch
Reverse clutch
Low one-way clutch
Clutches andbrakes except
high clutch, brakebandand
overrun clutchareOK.
(Condition ofhigh clutch,
brake bandandoverrun
clutch cannot beconfirmed by
stall test.)
SAT871H
•
Page 26 of 1701
TROUBLEDIAGNOSES
Pressure Testing
• Location ofpressure testport.
• Always replace pressure plugsasthey areself-sealing
bolts.
Test portfor
line pressure governor
pressure
SAT565D
LINEPRESSURE TESTPROCEDURE
1. Check AfTand engine fluidlevels. Ifnecessary, addfluid.
2. Drive vehicle forabout 10minutes untilengine oiland ATF
reach operating temperature.
ATF operating temperature:
50 -80°C (122-176°F)
SAT647B
3.Install pressure gaugetoline pressure port.
4. Set parking brakeandblock wheels.
Continue todepress brakepedalfullywhile performing line
pressure testatstall speed.
SAT513G
5.Start engine andmeasure linepressure atidle and stall
speed. Line pressure:
Refer toSOS, AT-166.
JUDGEMENT OFLINE PRESSURE TEST
• Ifline pressure doesnotrise, firstcheck tomake surethat
throttle wireisconnected properly.
1) When linepressure whileidling
is
low atall positions ("D",
"2", "1", "R"and"P"), theproblem maybedue to:
SAT494G •
Wear oninterior ofoil pump
AT-26
Page 27 of 1701

'-)
(
~)o
Front
SAT498GTROUBLE
DIAGNOSES
Pressure Testing(Cont'd)
• Oilleakage ator around oilpump, control valvebody, trans-
mission caseorgovernor
• Sticking pressure regulator valve
• Sticking pressure modifiervalve
2) When linepressure whileidling islow ataparticular
position, checkthefollowing.
• Ifoil leaks ator around low
&
reverse brakecircuit, line
pressure becomes lowin"R" position. Butline pressure is
normal in"P", "D", "2"or"1" position.
3) When linepressure ishigh while idling, pressure regulator
valve mayhave stuck.
GOVERNOR PRESSURETESTING
1. Check
AIT
and engine fluidlevels. Ifnecessary, addfluid.
2 .. Drive vehicle forabout 10minutes untilengine oiland ATF
reach operating temperature.
ATF operating temperature:
50 -80°C (122-176°F)
3. Install pressure gaugetogovernor pressureport.
4. Set parking brakeandblock rearwheels.
5. Jack upfront wheels.
6. Set selector leverinDposition anddrive vehicle.
Be careful ofrotating wheels.
•
Governor pressure:
• Governor pressureisnot generated whenvehicle is
stopped. (frontwheels arenotrotating.)
• Governor pressurerisesgradually inresponse tovehicle
speed. (frontwheel rotating speed.)
If not, check governor valveassembly. RefertoAT-36.
AT-27
Page 28 of 1701
TROUBLEDIAGNOSES
Wiring Diagram -AT -
AT-A/T-01
page
Israel
Y ~Next page
A!T CONTROL
VAL VE
(E223) :
@
TORQUE
CONVERTER
CLUTCH
SOLENOID
VALVE
LHD
models
RHO models
For Europe and
Except@
GA engine
SR engine
(b):
:
@:
@:
@:
@:
Refer
toEL-POWER.
FUSE
BLOCK (J!B)
([@
(El06)
I
y ~.~ y
l---t~'~
Y ~(E202)
III
C~INATION
METER
(00OFF
INDICATOR) Y
~ t~)
11
2•6
1
@
300 CANCEL ~~
SOLENOID OR!BP!B
OR!B VALVE
I .-
I!::iJl
(E224) :
@
4~~
O~
OR!B
~1-
DRIB
I
OR!B
T
A
I
(BID
(Elan •
~o~
SR
.- .-1
P!B@l) P!B~
O~
OR!B~ DRIB
-ea-O~
OR!B~ OR!B
~O
/I;
II
E20l
II
i
II
E203
ORI!B
CBID
(El0n
L
@
(E20n
I
P!B~ P!B~
rm
SR
OR!B
-cz::n.
OR!B~
<0> ~
OVERDRIVE (E?6)
(E203)
0--1
CONTROL
L
OFF SWITCH
~ PIB-@>Next
ON
~
B
L
JOINT
CONNECTOR-1
~
B
~==~
B
r---------------------------------,
~(E224)
~GY
L ~
Refer
tolast page
(Foldout page).
CHID
(EtOn
,
([@
(El06)
,
~~
~W
~@D
~ B
~
(E202),~ ~
@J)
rn:rn:rz::rnJ
BGY
W@
B
ITIII:illIillIi ~
~ BR
HAT001
AT-28
Page 29 of 1701
•
(b):
LHDmodels
:
RHOmodels
@:
Except forEurope
and Israel
~: GAengine forAustralia
@:
Except@
*1 ...
@
30
@
115
,
ECM
(ECCS
CONTROL
MODULE)
em
_ INHIBITOR
P .. ..1P ..
-1
SWITCH
R N-0 2 R
~-o
2
@g)
TROUBLE
DIAGNOSES
Wiring Diagram -AT -(Coni' d)
AT-A/T-02
LKUP
@
NEUT
I1¥Jl
11
3•5
1
P/B
t
G/OR
~CIID~
~-
P/B G/OR
I
i
P /B G/OR G/OR
~ CHID.
dI:-. ~
CHID
ll\tlJr -
$100 -~
I~I
P/B G/OR G/OR
. {~P/8~
*_1>
Precedlng ~
I
page ~Y-------G/O~
IUJI~
=w=
(E203)
G/OR Y
m rn
l!4='J
B
L
~
G/W
I.
G/W ~ToEL-BACK/L
-'I
B B
~ ~
@)
@j)
~
~ GY
~
(E222)
\IDY
GY Refer
tolast page
(Foldout page).
CHID
(EI0t)
,
(ill
HAT002
AT-29
Page 30 of 1701
TROUBLEDIAGNOSES
Electrical Components Inspection
OVERDRIVE CONTROLSWITCH
• Check continuity betweentwoterminals.
SAT0761
00
switch position
ON
OFF
Continuity
No
Yes
SAT0771
Model 34X68
SAT0781
Model 34X69, 34X70,34X80, 34X81
~i5
Gltm
~
SAT948HAINHIBITOR
SWITCH
• Check continuity in"N", "P"and "R" positions.
• With manual shaftheldin"N" position, turnmanual shaftan
equal amount inboth directions tosee ifcurrent flowposi-
tions arenearly thesame. (When manual leverisineach
position, continuity normallyexistswithin 1Sineither
direction.) Ifcurrent flowsoutside normalposition, orifnor-
mal flow position isout ofspecifications, properlyadjust
inhibitor switch.
Position TerminalNo. Continuity
Park/neutral position
@-@
No
Reverse position
@-@
Yes
00 CANCEL SOLENOID VALVEANDTORQUE
CONVERTER CLUTCHSOLENOID VALVE
• Check resistance betweenterminals.
Solenoids TerminalNo. Resistance
00 cancel solenoid
@-@
valve
Approximately250
Torque converter
CIJ-@
clutch solenoid valve
AT-30
Page 31 of 1701
ON-VEHICLESERVICE
SAT494HB
Model
34X68 Control
ValveAssembly andAccumulator
REMOVAL
1. Drain ATFfrom transaxle.
2. Remove oilpan andgasket.
3. Disconnect
AfT
solenoid harnessconnector.
4. Remove stopperringfrom
AfT
solenoid harnessterminal
body.
5. Pull out
AfT
solenoid harnessfromtransmission caseby
pushing terminal body.
AT-31
•
Page 32 of 1701
SAT496HB
SAT700D ON-VEHICLE
SERVICE
Control ValveAssembly andAccumulator
(Cont'd)
6. Remove controlvalveassembly byremoving fixingbolts.
Bolt length, number andlocation:
Bolt symbol
@
@
CID
@
Bolt length" C"
25.033.040.0 43.5
~Q
mm(in)
(0.984)
(1.299)(1.575)
(1.713)
Number ofbolts
2652
Tightening torque
7-9 (0.7 -0.9, 61-78)
N'm (kg-m, in-Ib)
• Becareful nottodrop manual valve,tubeconnector, tubes
and 3.Raccumulator returnspring.
7. Disassemble andinspect controlvalveassembly ifneces-
sary -Refer to"REPAIR FORCOMPONENT PARTS",
AT-74.
SAT497H
8.
Remove 3-Rand N-Daccumulators byapplying compressed
air ifnecessary.
• Hold each piston witharag.
INSTALLATION
• Set manual shaftinNeutral position, thenalign manual
plate withgroove inmanual valve.
• After installing controlvalveassembly, makesurethat
selector levercanbemoved toall positions.
AT-32