Page 17 of 1701

Fluidleakage TROUBLE
DIAGNOSES
Preliminary Check(PriortoRoad Testing)
AIT FLUID CHECK
Fluid leakage check
1. Clean areasuspected ofleaking, -for example, mating
surface ofconverter housingandtransmission case.
2. Start engine, applyfootbrake, placeselector leverin"0"
position andwait afew minutes.
3. Stop engine.
4. Check forfresh leakage.
SAT288G
Fluidcondition check
Fluid levelcheck -Refer toMA section (CHASSIS AND
BODY MAINTENANCE).
Fluid
color
Oark orblack withburned odor
Milky pink
Varnished fluid,lighttodark brown
and tacky Suspected
problem
Wear offrictional material
Water contamination
- Road water entering through
filler tubeorbreather
Oxidation
- Over orunder filling
- Overheating
•
Road Testing
Perform roadtests using "Symptom" chart.Refertopage
AT-20.
"P"
POSITION
1. Place selector leverin"P" position andstart engine. Stop
engine andrepeat theprocedure inall positions, including
neutral position.
2. Stop vehicle onaslight upgrade andplace selector leverin
"P" position. Releaseparkingbraketomake surevehicle
remains locked.
"R"
POSITION
1. Manually moveselector leverfrom"P"to"R", andnote
shift quality.
2. Drive vehicle inreverse longenough todetect slippage or
other abnormalities.
"N"
POSITION
1. Manually moveselector leverfrom"R"and"0"to"N" and
note shift quality.
2. Release parkingbrakewithselector leverin"N" position.
Lightly depress accelerator pedaltomake surevehicle
does notmove. (When vehicle isnew orsoon afterclutches
have been replaced, vehiclemaymove slightly. Thisisnot
a problem.)
AT-17
Page 18 of 1701

SAT497GTROUBLE
DIAGNOSES
Road Testing (Cont'd)
"0"
POSITION
1. Manually moveselector leverfrom"N"to"D" position, and
note shiftquality.
2. Using theshift schedule asareference, drivevehicle in"D"
position. Record,onsymptom chart,respective vehicle
speeds atwhich up-shifting anddown-shifting occur.These
speeds aretobe read atthree different throttlepositions
(light, halfandfull), respectively. Alsodetermine thetiming
at which shocks areencountered duringshifting andwhich
clutches areengaged.
SAT612GA
3.Determine whetherlock-upproperly occurswhiledriving
vehicle inproper gearposition andatproper vehicle speed.
4. Check todetermine ifshifting tooverdrive gearcannot be
made whileODcontrol switchis"OFF".
5. Drive vehicle in"D
3"
position athalf tolight throttle posi-
tion. Keep driving at60 to70 km/h (34to43 MPH). FUlly
depress accelerator pedaltomake suretransaxle down-
shifts from3rdto2nd gear.
6. Drive vehicle in"D
2"
position athalf tolight throttle posi-
tion. Keep driving at25 to35 km/h (16to22 MPH). Fully
depress accelerator pedaltomake suretransaxle down-
shifts from2ndto1st gear.
"2"
POSITION
1. Shift to"2" position andmake surevehicle startsin1st
gear.
2. Increase vehiclespeedtomake suretransaxle upshiftsfrom
1st to2nd gear.
3. Further increase vehiclespeed.Makesuretransaxle does
not upshift to3rd gear.
4. Drive vehicle in"2
2"
position athalf tolight throttle position.
Keep driving at25 to35 km/h (16to22 MPH). Fullydepress
accelerator pedaltomake suretransaxle downshifts from
2nd to1st gear.
5. Allow vehicle torun idle while in"2" position tomake sure
that transaxle downshifts to1st gear.
6. Move selector leverto"D" position andallow vehicle to
operate at30 to40 km/h (19to25 MPH). Then,shiftto"2"
position tomake suretransaxle downshifts to2nd gear.
"1"
POSITION
1. Place selector leverin"1" position andaccelerate vehicle.
Make suretransaxle doesnotshift from 1stto2nd gear
although vehiclespeedincreases.
2. Drive vehicle in"1" position. Releaseaccelerator pedalto
make surethatengine compression actsasabrake.
3. Place selector leverin"D" or"2" position andallow vehi-
cle torun at15 to25 km/h (9to 16 MPH). Thenmove selec-
tor lever to"1" position tomake suretransaxle downshifts
to 1st gear.
AT-18
Page 19 of 1701

TROUBLEDIAGNOSES
Road Testing (Cont'd)
SHIFT SCHEDULE
Drive thevehicle forapprox. 10minutes. Measuretheoiltem-
perature. Whentheoiltemperature becomesbetween50and
80°C (122and176°F), carryoutthis check.
VEHICLE SPEEDWHENSHIFTING GEARS
Model 34X68
Throttle posi- Vehicle
speedkm/h(MPH)
tion
0,~O
2
O
2
->
0
3
0
3
->
0
4
0
4
~
0
3
0
3
->
O
2
O
2
->
0,
1
2
~
1,
Full throttle
48
-56 88
-96 133
-141
80-88 37-45 45-53
(30 -35) (55-60)
-
(83-88)
(50-55) (23-28) (28
-33)
Half throttle
31
-39 54
-62 102-110
75-83 44
-52
7-15 45
-53
(19 -24) (34
-39)
(63-68) (47
-52)
(27-32) (4
-9)
(28-33)
Model 34X69and34X70
Throttle pas
i-
Vehicle
speedkm/h(MPH)
tion
0,~O
2
O
2~
0
3
0
3
->
0
4
0
4~
0
3
0
3
->
O
2
O
2~
0,
1
2~
1,
Full throttle
51
-60 94
-102 136-144
85-93 40
-48
48-56
(32 -37) (58-63)
-
(85-89)
(53-58) (25
-30) (30-35)
Half throttle
30
-38 52
-60 97-105 67-75 42-50 8-16
48-56
(19 -24) (32-37) (60-65) (42-47) (26-31) (5-10) (30-35)
Model 34X80
Throttle posi- Vehicle
speedkm/h(MPH)
tion
0,~O
2
O
2
->
0
3
0
3~
0
4
0
4
->
0
3
0
3
~
O
2
O
2
->
0,
1"
->
1,
Full throttle
52
-60 100-108 145
-153
90-98 40
-48 49-57
(32 -37) (62-67)
-
(90-95) (56-61) (25-30) (30
-35)
Half throttle
30
-38 53-61 103
-111
69-77 42
-50 8-16 49-57
(19 -24) (33-38) (64-69) (43-48) (26-31) (5-10) (30-35)
Model 34X81
Throttle posi- Vehicle
speedkm/h(MPH)
tion
0,~O
2
O
2
->
0
3
0
3
~
0
4
0
4
->
0
3
0
3
->
O
2
O
2
~
0,
1
2~
1,
Full throttle
58
-66 107
-115 160
-168
96-104 39
-47 48-56
(36 -41) (66
-71)
-
(99-104) (60-65) (24
-29) (30
-35)
33 -41 57-65 105
-113 69-77 45-53 8-16 48-56
Half throttle
(21-25) (35-40)
(65-70) (43
-48) (28-33) (5-10) (30
-35)
AT-19
•
Page 20 of 1701

TROUBLEDIAGNOSES
Road Testing (Cont'd)
ROAD TESTSYMPTOM CHART
~
ON
VEHICLE
~
Numbers arearranged inorder ofprobability.
Perform inspections startingwithnumber one
and work up.
Circled numbers indicatethatthetransaxle
Q)Q)
must beremoved fromthevehicle.
>
>
Ol
Iii Iii
c:
>
Q)
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>>
Q)
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C
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e
>
: Valve expected tobe malfunctioning
Iii
2
>
Iii
"lJ "lJ
C
>
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c:Q) Q)
~
0"
ro
Q)
"lJ
B
0
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0-
od
ro
<.l
'0
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(/)
"3
~
Q)
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Ol
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Q)
Ol
Q)
Q)Q)
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c:
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ro ro
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>> >
u
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Q)
s
Q)
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~
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e
::l
2
:0 c:
(/)
(/)
c
e
'0,
Q)
c
e
(/)
(/)
(/)
Q;
(/)
~ c:
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M
C)'
Q)
0
0
~c:
0
~
>
0:
0
.E
I-
W
:::i
0
l-
N
0
Sharp shocks inshifting from"N"to"D" position
2
53
4
7
When shifting from1stto2nd or
24
3
6
2nd to3rd
When shifting from3rdto4th
24
3
5
When shifting fromDto 2and 1
Shift shocks
position.
When ODswitch isset from 2
43
5
"ON" to"OFF"
When shifting from2ndto1st in
24
3
5
"1" position
When shifting from1stto2nd
24 3
5
Shift slippage whenupshifting
Whenshifting from2ndto3rd
24
3
6
When shifting from3rdto4th
24 3
5
When shifting from4thto2nd
2
5
3
6
Shift slippage withaccelerator
Whenshifting from4thto3rd
24
3
6
pedal depressed
Whenshifting from4thto1st
and shifting from3rdto1st 2
5
3
6
When vehicle starts
243
6
Poor power/acceleration
Whenupshifting
24
3
7
When shifting from"D"to"2"
24
3
5
and" 1"position
No engine braking When
ODswitch isset from
24
3
7
"ON" to"OFF"
When shifting from2ndto1st in
2
4
3
5
"1" position
Too Iowa gearchange point
from 2ndto3rd and from 3rdto
32
6
2nd.
Too high agear change point
from 2ndto3rd and from 3rdto
32
6
Shift quality
2nd.
Too Iowa gearchange point
3
2
6
from 2ndto1st in"1" position.
Too high agear change point
3
2
6
from 2ndto1st in"1" position.
AT-20
Page 21 of 1701

TROUBLEDIAGNOSES
Road Testing (Cont'd)
...
ONVEHICLE
..
...
OFFVEHICLE ~
Q)
>
Iii
>
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0
B
Q)
c:::
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c:::
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c:::
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c:::
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6
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4
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910
1113 1415 1617 12
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1011
9
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6
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4 5
4 5
4
5
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4
5
AT-21
•
Page 22 of 1701

TROUBLEDIAGNOSES
Road Testing (Cont'd)
Numbers arearranged inorder ofprobability.
~
ONVEHICLE
..
Perform inspections startingwithnumber one
and work up.
Circled numbers indicatethatthetransaxle
must beremoved fromthevehicle.
(J)(J)
> >
01
0;
0;
. Valve expected tobe malfunctioning
c:
>
(J)
~ .;::
>>
(J)
.~
c
0;
>
0;
(J)
>
e
0;
"0 "0
Q)
C
>
::J
c:(J)
.8
rr
III
(J)
"0
0
~
0.
oil
III
<.>
'0
J::.
rtl
:;
J::.
ii
(J)
£
~(J)
(J)
(J) (J)
(J)(J)
£
"0
.~
~
01
>>
>
01
>>>
0
c: :0 c:
::J
0;0;
~
0;
0;0;
::J
E
III III
rtl
.~
rtl
0;
(3
<.>
~
rtl
>>
> >
>>
a; ~
(J) ~ (J)~
;:
'E
;t:
c:
~
>
e
.8
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0.
e
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0;
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J::. J::.
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2
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rtl
rtl
C
e
(J)
c
0
c:
rtlrtl
rtlrtl
li;
rtl
J::.
01
c:
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III
(J)
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C')
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6
0
J::.
c:
0
a: a:
u
EO
~
UJ
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N
0
Failure tochange gearfrom 4th
to 2nd with accelerator pedal
32
6
depressed.
Failure tochange gearfrom3rd
to 2nd with accelerator pedal
32
6
depressed.
Failure tochange gearfrom 1st
32
6
to 2nd in"0" and"2"position.
Shift quality Vehicledoesnotstart from
32
6
"1st" in"0" and"2"position.
Failure tochange gearto3rd
32
6
and 4thin"0" position.
Changes gearto1st directly
when selector leverisset from
32
6
"D"
to"1" position.
Changes gearto2nd in"1"
3
2
6
position.
Lock-up pointisextremely high
32
6
or low.
Lock-up quality Torque
converter doesnotlock-
32
7
up.
Lock-up isnot released when
2
accelerator pedalisreleased.
Engine doesnotstart in"P" and "N" positions orengine starts
2
3
in positions otherthan"P"and "N" positions.
Vehicle moveswithselector leverin"P" position.
AT-22
Page 23 of 1701

TROUBLEDIAGNOSES
Road Testing (Conl'd)
...
ONVEHICLE ~
...
OFFVEHICLE ~
QJ
>
OJ
>
"0
...
.0
0
QJ
c:
(5
Ol
QJ
E
>
(5
c:
OJ
QJ
...
.
.:;
QJ
enen
QJ
>
>
'"
~
.~
.s::
>
~
OJ
.s::
QJ
OJ
QJ QJ
.B
~ ~
"0
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QJ
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::l
en
c:
::l
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>
OJ
~
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QJ
>
"0
t3
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t3
.s::
.B
.!!l
...
>
OJ
QJ
~
0
"0
.B
c:
QJ
>
QJ
>>
.0
>
c:
.s::
::l
>
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OJ
>
OJ
::l
2
Cl
Qi
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t3
QJ
~
2
~ c:
Qi
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c:
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QJ
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Ol
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en
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l'
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t3
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c:
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0
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QJ
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en
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5
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5
4
5
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6
8
rr
3
4
1
2
AT-23
•
Page 24 of 1701
TROUBLEDIAGNOSES
Stall Tasting
STALL TESTPROCEDURE
1. Check
AIT
and engine fluidlevels. Ifnecessary, addfluid.
2. Drive vehicle forabout 10minutes untilengine oiland ATF
reach operating temperature.
ATF operating temperature:
50 -80
0
e (122-176°F)
SAT6478
3.Set parking brakeandblock wheels.
4. Install atachometer whereitcan beseen bydriver during
test.
SAT513G 5.
~ ~ID
•
~c;>
SAT7678
Start
engine, applyfootbrake, andplace selector leverin
"0"
position.
6. Accelerate towide-open throttlegradually whileapplying
foot brake.
7. Quickly notetheengine stallrevolution andimmediately
release throttle.
• During test,never holdthrottle wide-open formore than5
seconds. Stall revolution .standard:
Refer toSDS, AT-166.
SAT514G
8.Move selector leverto"N" position.
9. Cool offATF.
• Run engine atidle foratleast oneminute.
10. Repeat steps5through 9with selector leverin"2", "1"and
"R
n
positions.
SAT7718 AT-24