Page 196 of 1701

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback
____ MEASUREMENT _
PointDimension
@~(E)
189*
@~CD
1213*
@~(8)
608*
(E)~@
1110*
~
MEASUREMENT _
Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Rear panel reinforcement back
door lockhole center atcenter
~@ :
Rear suspention installinghole
center (9dia.)
@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark
(6)@ :
Rear fender extension joggle
CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark
\~
CE)@ :
Rear fender joggle
(8(f)
Rear fender cornerjoggle
@@
:
Rear fender joggle
(6)@:
Rear fender joggle
(Q :
Roof flonge positioning markat
center positioning mark
-21-
-24-
Page 197 of 1701
_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback
Unit: mm
@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)
(a
dia.)
CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~
~cp(8
dia.),~
~Yb::~ \\
c?
~~--:q~
,\'I~I~
~~~~ /~FRONT\
- \\\y~ ~ \
____
MEASUREMENT -'
PointDimension
@~
1228
Cf)~
1374
C8},{5)
1094
Q)~
1388
Q)~
1558
(8)~
871
@~@
989*
@--{f)
918*
@~(8)
1193*
@~Q)
1043*
(b)~C8)
1017*
(b)~
655*
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
(6):
Front roofflange endatcenter
Positioning mark
~@:
}
(B@:
Outerfrontpillar joggle
q:])@ :
Rear fender joggle
CDCD :
Rear fender indention
Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut
(BeD:
}
0
f
"11"d"
~@ :
uter rontpiarIn entlon
@@
:
Dash upper flange endcorner
-23-
-22-
Page 198 of 1701
_________ BODYALIGNMENT __________
BODYALIGNMENT _
Passenger Compartment
3-doorHatchback Passenger
Compartment 3-door
Hatchback
Unit: mm
@ :
2nd crossmember standardhole~:Rear suspension installinghole
center atcenter positioning markcenter(9dia.)
(a
dia.)
CDCD :
=:::e~I~~rd~:~)ness installinghole "\\\
}J\ (/ ~
~cp(8
dia.),~
~Yb::~ \\
c?
~~--:q~
,\'I~I~
~~~~ /~FRONT\
- \\\y~ ~ \
____
MEASUREMENT -'
PointDimension
@~
1228
Cf)~
1374
C8},{5)
1094
Q)~
1388
Q)~
1558
(8)~
871
@~@
989*
@--{f)
918*
@~(8)
1193*
@~Q)
1043*
(b)~C8)
1017*
(b)~
655*
Figures marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Cowl tophole center (5dia.)
(6):
Front roofflange endatcenter
Positioning mark
~@:
}
(B@:
Outerfrontpillar joggle
q:])@ :
Rear fender joggle
CDCD :
Rear fender indention
Q)(D :
Door switch installing holecen-
ter (7dia.) ofnut
(BeD:
}
0
f
"11"d"
~@ :
uter rontpiarIn entlon
@@
:
Dash upper flange endcorner
-23-
-22-
Page 199 of 1701

__________ BODYALIGNMENT ___________
BODYALIGNMENT _
Rear Body Sedan
RearBody 3-door
Hatchback
5-door Hatchback
____ MEASUREMENT _
PointDimension
@~(E)
189*
@~CD
1213*
@~(8)
608*
(E)~@
1110*
~
MEASUREMENT _
Figures marked witha
*
show symmetrically identical
dimensions bothright andleftand lefthand sides ofthe
vehicle.
Unit:
mm
Figures
marked witha
*
show symmetrically identical
dimensions onboth right andlefthand sides ofthe
vehicle.
Unit:
mm
@ :
Rear panel reinforcement back
door lockhole center atcenter
~@ :
Rear suspention installinghole
center (9dia.)
@
:
Rear roofflange endatcenter
(Q@:
Rearfender cornerjoggle
positioning mark
(6)@ :
Rear fender extension joggle
CD :
Rear panel trunklidlock installing
Q):
Rear suspension installinghole
hole flange endatcenter position- center(9dia.)
ing mark
\~
CE)@ :
Rear fender joggle
(8(f)
Rear fender cornerjoggle
@@
:
Rear fender joggle
(6)@:
Rear fender joggle
(Q :
Roof flonge positioning markat
center positioning mark
-21-
-24-
Page 683 of 1701
FRONTAXLE
&
FRONT SUSPENSION
SECTION
FA
CONTENTS
PRECAUTIONS ANDPREPARATION 2
Precautions 2
Special ServiceTools 2
Commercial ServiceTools 3
FRONT SUSPENSION SySTEM 4
ON-VEHICLE SERVICE
5
Front AxleandFront Suspension Parts 5
Front Wheel Bearing 5
Front Wheel Alignment.. 6
Drive Shaft 7FRONT
AXLE 8
Wheel HubandKnuckle 8
Drive Shaft 12
FRONT SUSPENSION 24
Coil Spring andStrut Assembly 25
Stabilizer Bar 26
Transverse LinkandLower BallJoint.. 27•
SERVICE DATAANDSPECIFICATIONS (SDS)29
General Specifications 29
Inspection andAdjustment 29
Page 684 of 1701
PRECAUTIONSANDPREPARATION
Precautions
• When installing rubberparts,finaltightening mustbecar-
ried outunder unladen condition* withtires onground.
*: Fuel, radiator coolantandengine oilfull. Spare tire,
jack,
hand tools andmats indesignated positions.
• After installing removedsuspension parts,check wheel
alignment andadjust ifnecessary.
• Use flare nutwrench whenremoving orinstalling brake
tubes.
• Always torquebrakelineswhen installing.
Tool number
Tool name
SBR820B
Special Service Tools
Description
HT72520000
Ball joint remover Removing
tie-rodouterendandlower ball
joint
NT146
HT71780000
Spring compressor
ST35652000
Strut attachment
NT144
Removing
andinstalling coilspring
Fixing strutassembly
NT145
GG94310000
Flare nuttorque wrench
KV38106700
KV381 06800
Differential sideoilseal
protector
NT406
NT147
FA-2
Removing
andinstalling brakepiping
a:
10mm (0.39 in)
Installing driveshaft
LH: KV38106700
RH: KV38106800
Page 686 of 1701
FRONTSUSPENSION SYSTEM
SEC. 391-400-401
When installing rubberparts,finaltightening mustbecarried outunder unladen condition" withtires onground .
• Fuel, radiator coolantandengine oilfull. Spare tire,jack, hand tools andmats indesignated positions.
~~25.29
~ (2.5•3.0, 18•22)
\ \
...
5
~ 98•118 (10•12, 72•87)
Front
to.J:
N. m (kg-m, ft-Ib)
SFA715B
CD
Suspension member
@
Stabilizer bar
@
Drive shaft
@
Coilspring
@
Strut assembly
@
Knuckle
FA-4
(J)
Transverse link
@
Front struttower bar
Page 687 of 1701

SMA525AON-VEHICLE
SERVICE
Front AxleandFront Suspension Parts
Check frontaxleandfront suspension partsforexcessive play,
cracks, wearorother damage.
• Shake eachfrontwheel tocheck forexcessive play.
• Make surethatcotter pinsareinserted.
• Retighten allaxle andsuspension nutsandbolts tothe
specified torque.
Tightening torque:
Refer toFRONT SUSPENSION (FA-24).
Strut
Ball
joint
SFA392B
•
Check strut(shock absorber) foroilleakage orother dam-
age.
• Check suspension balljoint forgrease leakage andball
joint dustcover forcracks orother damage.
If ball joint dustcover iscracked ordamaged, replacetrans-
verse link.
• Check suspension balljoint endplay.
a. Jack upfront ofvehicle andsetthe stands.
b. Clamp dialindicator ontotransverse linkand place indica- •
tor tiponlower edgeofbrake caliper. •
c. Make surefront wheels arestraight andbrake pedalis
depressed.
d. Place apry bar between transverse linkand inner rimof
road wheel.
e. While raising andreleasing prybar, observe maximum dial
indicator value.
Vertical endplay: 0mm (0in)
f. Ifball joint vertical endplay exists, remove transverse link
and recheck theball joint. Refer toFA-27.
SFA484A Front
Wheel Bearing
• Check thatwheel bearings operatesmoothly.
• Check axialendplay.
Axial endplay: 0.05mm(0.0020 in)orless
• If
out ofspecification orwheel bearing doesnotturn
smoothly, replacewheelbearing assembly.
Refer toFRONT AXLE-Wheel HubandKnuckle (FA-B).
FA-5