1991 MITSUBISHI MONTERO Service Manual

park assist warning lights coolant service reset wiring diagram ECU

Page 705 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \b\ \ \ \ \ \ \ Fluid Levels$

\b\
\
\
\
\
\
\

Fluid Levels

\b\
\
\
\
\
\
\

Braking System

\b\
\
\
\
\
\
\

Drive Shaft Boots

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Engine Oil

\b\
\
\
\
\
\
\

Oil Filter

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

Page 706 of 1333

MITSUBISHI MONTERO 1991 Service Manual 1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-94 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-94 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\
\f

22,500 MILE (36,000 KM) SERVICE
22,500 MILE (36,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Change Engine Oil

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

\
\
\
\
\
\
\
\f

30,000 MILE (48,000 KM) SERVICE
30,000 MILE (48,000 KM) SERVICE\
\
\
\
\
\
\

Page 707 of 1333

$MITSUBISHI MONTERO 1991 Service Manual Service Or Inspect \ \ \ \ \ \$

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Valve Clearance (Jet Valve Only)

\b\
\
\
\
\
\
\

Manual Transmission Oil & Transfer Case

\b\
\
\
\
\
\
\

Carburetor Choke Mechanism & Linkage (If Equipped)

\b\
\
\
\
\
\
\

Disc Brake Pads

\b\
\
\
\
\
\
\

Drum Brake Linings & Rear Wheel Cylinders

\b\
\
\
\
\
\
\

Brake Hoses

\b\
\
\
\
\
\
\

Fuel & Vapor Hoses

\b\
\
\
\
\
\
\

Steering Linkage Seals & Drive Shaft Boots

\b\
\
\
\
\
\
\

Lubricate Ball Joint

\b\
\
\
\
\
\
\

Power Steering Fluid (If Equipped)

\b\
\
\
\
\
\
\

Power Steering Hoses (If Equipped)

\b\
\
\
\
\
\
\

Lubricate Front Wheel Bearing

\b\
\
\
\
\
\
\

Drive Axle Fluid (Without Limited-Slip Differential)

\b\
\
\
\
\
\
\

Lubricate Drive Shaft Joints

\b\
\
\
\
\
\
\

Exhaust System

\b\
\
\
\
\
\
\

Lubricate Upper Control Arm Bushings

\b\
\
\
\
\
\
\

Drive Belt (Water Pump & Alternator)

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Air Filter

\b\
\
\
\
\
\
\

Spark Plugs

\b\
\
\
\
\
\
\

Drive Axle Fluid (With Limited-Slip Differential)

\b\
\
\
\
\
\
\

Automatic Transmission & Transfer Case Fluids

\b\
\
\
\
\
\
\

Engine Oil & Filter

\b\
\
\
\
\
\
\

Engine Coolant

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Page 708 of 1333

MITSUBISHI MONTERO 1991 Service Manual Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-94 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-94 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\
\f

37,500 MILE (60,000 KM) SERVICE

Page 709 of 1333

$MITSUBISHI MONTERO 1991 Service Manual 37,500 MILE (60,000 KM) SERVICE�\ \ \ \ \ \ \ Service$

37,500 MILE (60,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Change Engine Oil

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

\
\
\
\
\
\
\
\f

45,000 MILE (72,000 KM) SERVICE
45,000 MILE (72,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Fluid Levels

\b\
\
\
\
\
\
\

Braking System

\b\
\
\
\
\
\
\

Drive Shaft Boots

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Engine Oil

\b\
\
\
\
\
\
\

Oil Filter

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Page 710 of 1333

MITSUBISHI MONTERO 1991 Service Manual Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-94 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-94 ...................................... 2.4 Qts. (2.3L)

Page 711 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \ \ \ \ \ \ \ \f 50,000 MILE (80,000 KM) SERVICE (198$

\
\
\
\
\
\
\
\f

50,000 MILE (80,000 KM) SERVICE (1987-90)
50,000 MILE (80,000 KM) SERVICE (1987-90)\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Fuel System (Tank, Lines & Connections)

\b\
\
\
\
\
\
\

Carburetor Or Throttle Body Mounting

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Fuel Filter

\b\
\
\
\
\
\
\

Fuel, Water & Vapor Hoses

\b\
\
\
\
\
\
\

EGR Valve

\b\
\
\
\
\
\
\

Oxygen Sensor

\
\
\
\
\
\
\

Service Labor Times

\
\
\
\
\
\
\

Application Hours

30,000 (60,000) 50,000

Application Mile Service Mile Service

2.6L 4-Cylinder

Automatic Transmission .... 7.9 (8.9) ................. 2.6

Manual Transmission ....... 6.9 (7.9) ................. 2.6

3.0L V6

Automatic Transmission .... 6.1 (10.6) ................ 2.6

Manual Transmission ....... 5.1 (9.6) ................. 2.6

\
\
\
\
\
\
\
\f

52,500 MILE (84,000 KM) SERVICE
52,500 MILE (84,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Change Engine Oil

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

Page 712 of 1333

$MITSUBISHI MONTERO 1991 Service Manual concern. \ \ \ \ \ \$

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

\
\
\
\
\
\
\
\f

60,000 MILE (96,000 KM) SERVICE
60,000 MILE (96,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Valve Clearance (Jet Valve Only)

\b\
\
\
\
\
\
\

Manual Transmission Oil & Transfer Case

\b\
\
\
\
\
\
\

Carburetor Choke Mechanism & Linkage (2.6L Engine)

\b\
\
\
\
\
\
\

Crankcase Emission Control System (PCV Valve)

\b\
\
\
\
\
\
\

Evaporative Emission Control System

\b\
\
\
\
\
\
\

Distributor Cap, Rotor & Spark Advanced System

\b\
\
\
\
\
\
\

Intake Temperature Control System

\b\
\
\
\
\
\
\

Secondary Air System

\b\
\
\
\
\
\
\

Front Disc Pads

\b\
\
\
\
\
\
\

Rear Drum Brake Linings & Wheel & Cylinders

\b\
\
\
\
\
\
\

Brake Hoses

\b\
\
\
\
\
\
\

Steering Linkage Seals & Drive Shaft Boots

\b\
\
\
\
\
\
\

Lubricate Ball Joints

\b\
\
\
\
\
\
\

Lubricate Front Wheel Bearing

\b\
\
\
\
\
\
\

Drive Axle Fluid (Without Limited-Slip Differential)

\b\
\
\
\
\
\
\

Lubricate Drive Shaft Joints

\b\
\
\
\
\
\
\

Exhaust System

\b\
\
\
\
\
\
\

Drive Belt (Water Pump & Alternator)

\b\
\
\
\
\
\
\

Vacuum, Water, Crankcase Ventilation & Secondary Air Hoses

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Air Filter

Load next 8 pages

Page: < prev 1-10 ... 673-680 681-688 689-696 697-704 705-712 713-720 721-728 729-736 737-744 ... 1336 next >

jump cable emergency towing brake light cooling coolant capacity diagram