1991 MITSUBISHI MONTERO Service Manual

fuel consumption wiper blades fuel pump fuse box location trunk release differential

Page 713 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \b\ \ \ \ \ \ \ Fuel Filter$

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Fuel Filter

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Spark Plugs

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Ignition Cables

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Camshaft Timing Belt

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Engine Coolant

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Drive Axle Fluid (With Limited-Slip Differential)

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Engine Oil & Filter

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Automatic Transmission & Transfer Case Fluids

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Vacuum Control System Solenoid Valve Air Filter

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Lubrication Specifications

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Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Fluid Capacities

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Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

Page 714 of 1333

MITSUBISHI MONTERO 1991 Service Manual 2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-95 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-95 ...................................... 2.4 Qts. (2.3L)

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Service Labor Times

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Application Hours

30,000 (60,000) 50,000

Application Mile Service Mile Service

2.6L 4-Cylinder

Automatic Transmission .... 7.9 (8.9) ................. 2.6

Manual Transmission ....... 6.9 (7.9) ................. 2.6

3.0L V6

Automatic Transmission .... 6.1 (10.6) ................ 2.6

Manual Transmission ....... 5.1 (9.6) ................. 2.6

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67,500 MILE (108,000 KM) SERVICE
67,500 MILE (108,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

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Change Engine Oil

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Lubrication Specifications

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Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Page 715 of 1333

MITSUBISHI MONTERO 1991 Service Manual

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Fluid Capacities

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Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

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75,000 MILE (120,000 KM) SERVICE
75,000 MILE (120,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

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Fluid Levels

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Braking System

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Drive Shaft Boots

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Replace

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Engine Oil

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Oil Filter

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Lubrication Specifications

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Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

Page 716 of 1333

MITSUBISHI MONTERO 1991 Service Manual GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grad

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Fluid Capacities

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Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-95 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-95 ...................................... 2.4 Qts. (2.3L)

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82,500 MILE (132,000 KM) SERVICE
82,500 MILE (132,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

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Change Engine Oil

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Lubrication Specifications

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Application Specification

Engine Oil (
1)

Minimum Temperature

Page 717 of 1333

MITSUBISHI MONTERO 1991 Service Manual Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Fluid Capacities

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Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

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90,000 MILE (144,000 KM) SERVICE
90,000 MILE (144,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

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Valve Clearance (Jet Valve Only)

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Manual Transmission Oil & Transfer Case

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Carburetor Choke Mechanism & Linkage (If Equipped)

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Disc Brake Pads

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Drum Brake Linings & Rear Wheel Cylinders

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Brake Hoses

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Fuel & Vapor Hoses

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Steering Linkage Seals & Drive Shaft Boots

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Lubricate Ball Joint

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Power Steering Fluid (If Equipped)

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Power Steering Hoses (If Equipped)

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Lubricate Front Wheel Bearing

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Drive Axle Fluid (Without Limited-Slip Differential)

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Lubricate Drive Shaft Joints

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Exhaust System

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Lubricate Upper Control Arm Bushings

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Drive Belt (Water Pump & Alternator)

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Page 718 of 1333

$MITSUBISHI MONTERO 1991 Service Manual Replace \ \ \ \ \ \$

Replace

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Air Filter

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Spark Plugs

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Drive Axle Fluid (With Limited-Slip Differential)

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Automatic Transmission & Transfer Case Fluids

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Engine Oil & Filter

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Engine Coolant

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Lubrication Specifications

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Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Fluid Capacities

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Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

Page 719 of 1333

MITSUBISHI MONTERO 1991 Service Manual 1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-95 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-95 ...................................... 2.4 Qts. (2.3L)

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Service Labor Times

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Application Hours

30,000 (60,000) 50,000

Application Mile Service Mile Service

2.6L 4-Cylinder

Automatic Transmission .... 7.9 (8.9) ................. 2.6

Manual Transmission ....... 6.9 (7.9) ................. 2.6

3.0L V6

Automatic Transmission .... 6.1 (10.6) ................ 2.6

Manual Transmission ....... 5.1 (9.6) ................. 2.6

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97,500 MILE (156,000 KM) SERVICE
97,500 MILE (156,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

\b\
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Change Engine Oil

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Lubrication Specifications

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Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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Page 720 of 1333

$MITSUBISHI MONTERO 1991 Service Manual Fluid Capacities \ \ \ \ \ \$

Fluid Capacities

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Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

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105,000 MILE (168,000 KM) SERVICE
105,000 MILE (168,000 KM) SERVICE\
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Service Or Inspect

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Verify Last Major Service Was Performed

\b\
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Fluid Levels

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Braking System

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Drive Shaft Boots

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Replace

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Engine Oil

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Oil Filter

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Lubrication Specifications

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Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

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