1991 MITSUBISHI MONTERO Service Manual

remote control ABS spark plugs replace parking sensors automatic transmission trunk release

Page 721 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \ \ \ \ \ \ \ Fluid Capacities$

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-95 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-95 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\
\f

110,000 MILE (176,000 KM) SERVICE (1987-90)
110,000 MILE (176,000 KM) SERVICE (1987-90)\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Fuel System (Tank, Lines & Connections)

\b\
\
\
\
\
\
\

Carburetor Or Throttle Body Mounting

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Fuel Filter

\b\
\
\
\
\
\
\

Fuel, Water & Vapor Hoses

\b\
\
\
\
\
\
\

EGR Valve

\b\
\
\
\
\
\
\

Oxygen Sensor

Page 722 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \ \ \ \ \ \ \ Service Labor Times$

\
\
\
\
\
\
\

Service Labor Times

\
\
\
\
\
\
\

Application Hours

30,000 (60,000) 50,000

Application Mile Service Mile Service

2.6L 4-Cylinder

Automatic Transmission .... 7.9 (8.9) ................. 2.6

Manual Transmission ....... 6.9 (7.9) ................. 2.6

3.0L V6

Automatic Transmission .... 6.1 (10.6) ................ 2.6

Manual Transmission ....... 5.1 (9.6) ................. 2.6

\
\
\
\
\
\
\
\f

112,500 MILE (180,000 KM) SERVICE
112,500 MILE (180,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Change Engine Oil

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

\
\
\
\
\
\
\
\f

120,000 MILE (192,000 KM) SERVICE
120,000 MILE (192,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Valve Clearance (Jet Valve Only)

\b\
\
\
\
\
\
\

Page 723 of 1333

$MITSUBISHI MONTERO 1991 Service Manual Manual Transmission Oil & Transfer Case \b\ \ \ \ \ \$

Manual Transmission Oil & Transfer Case

\b\
\
\
\
\
\
\

Carburetor Choke Mechanism & Linkage (2.6L Engine)

\b\
\
\
\
\
\
\

Crankcase Emission Control System (PCV Valve)

\b\
\
\
\
\
\
\

Evaporative Emission Control System

\b\
\
\
\
\
\
\

Distributor Cap, Rotor & Spark Advanced System

\b\
\
\
\
\
\
\

Intake Temperature Control System

\b\
\
\
\
\
\
\

Secondary Air System

\b\
\
\
\
\
\
\

Front Disc Pads

\b\
\
\
\
\
\
\

Rear Drum Brake Linings & Wheel & Cylinders

\b\
\
\
\
\
\
\

Brake Hoses

\b\
\
\
\
\
\
\

Steering Linkage Seals & Drive Shaft Boots

\b\
\
\
\
\
\
\

Lubricate Ball Joints

\b\
\
\
\
\
\
\

Lubricate Front Wheel Bearing

\b\
\
\
\
\
\
\

Drive Axle Fluid (Without Limited-Slip Differential)

\b\
\
\
\
\
\
\

Lubricate Drive Shaft Joints

\b\
\
\
\
\
\
\

Exhaust System

\b\
\
\
\
\
\
\

Drive Belt (Water Pump & Alternator)

\b\
\
\
\
\
\
\

Vacuum, Water, Crankcase Ventilation & Secondary Air Hoses

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Air Filter

\b\
\
\
\
\
\
\

Fuel Filter

\b\
\
\
\
\
\
\

Spark Plugs

\b\
\
\
\
\
\
\

Ignition Cables

\b\
\
\
\
\
\
\

Camshaft Timing Belt

\b\
\
\
\
\
\
\

Engine Coolant

\b\
\
\
\
\
\
\

Drive Axle Fluid (With Limited-Slip Differential)

\b\
\
\
\
\
\
\

Engine Oil & Filter

\b\
\
\
\
\
\
\

Automatic Transmission & Transfer Case Fluids

\b\
\
\
\
\
\
\

Vacuum Control System Solenoid Valve Air Filter

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Page 724 of 1333

MITSUBISHI MONTERO 1991 Service Manual Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-95 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-95 ...................................... 2.6 Qts. (2.5L)

Transfer Case

Page 725 of 1333

$MITSUBISHI MONTERO 1991 Service Manual 1987-91 ...................................... 2.3 Qts. (2.2L) 1992-95 ...................................... 2.4 Qts. (2.3L) \ \$

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-95 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\

Service Labor Times

\
\
\
\
\
\
\

Application Hours

30,000 (60,000) 50,000

Application Mile Service Mile Service

2.6L 4-Cylinder

Automatic Transmission .... 7.9 (8.9) ................. 2.6

Manual Transmission ....... 6.9 (7.9) ................. 2.6

3.0L V6

Automatic Transmission .... 6.1 (10.6) ................ 2.6

Manual Transmission ....... 5.1 (9.6) ................. 2.6

\
\
\
\
\
\
\
\f
LUBRICATION SPECIFICATIONS TABLE\
\
\
\
\
\
\

Application Fluid Specifications
Brake & Clutch Fluid ........................... DOT 3 Or DOT 4
Engine Coolant ............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ..... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) .. SAE 10W-30 Or 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) ......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ..... SAE 85W-90, 80W-90 API GL-5
Maximum Temperature
Less Than -30
F (-34
C) ................... SAE 75W API GL-5
Power Steering Fluid ........................... Dexron-IIE ATF
Rear Axle (With Limited
Slip Differential) ........... Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic .................................... Dexron-IIE ATF
Manual Transaxle &
Transfer Case (4WD) ........... SAE 75W-85W, 75W-90 API GL-5
( 1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
\
\
\
\
\
\
\

FLUID CAPACITIES
FLUID CAPACITIES TABLE\
\
\
\
\
\
\

Application Quantity
A/C System R-12 Refrigerant
1983-87 .......................................... 24-26 Ozs.
1988-91 ............................................. 32 Ozs.
1992-93 ............................................. 28 Ozs.
A/C System R-134a Refrigerant ( 1)
1994-95 .......................................... 21-23 Ozs.
Automatic Transmission

Page 726 of 1333

MITSUBISHI MONTERO 1991 Service Manual 1984-86 ................................. (2) 7.2 Qts. (6.8L)
1987-93 ..................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................ 7.6 Qts. (7.2L)

1984-86 ................................. (2) 7.2 Qts. (6.8L)
1987-93 ..................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................ 7.6 Qts. (7.2L)
1994 (3.0L DOHC & 3.5L) ..................... 9.0 Qts. (8.5L)
1995 ........................................ 7.9 Qts. (7.5L)
Cooling System
1983-88 ..................................... 8.5 Qts. (8.0L)
1989-95
2.6L ....................................... 9.7 Qts. (9.2L)
3.0L ...................................... 10.0 Qts. (9.5L)
1994
95
3.5L ...................................... 10.0 Qts. (9.5L)
Differential
1983-88 ..................................... 1.9 Qts. (1.8L)
1989-93
2.6L ....................................... 1.9 Qts. (1.8L)
3.0L ....................................... 2.7 Qts. (2.6L)
1994
3.0L & 3.5L ................................ 2.7 Qts. (2.6L)
1995
3.0L ....................................... 2.7 Qts. (2.6L)
3.5L ....................................... 3.3 Qts. (3.2L)
Engine Oil
1983-86 ..................................... 6.0 Qts. (5.8L)
1987 ........................................ 5.2 Qts. (5.0L)
1988 ........................................ 5.0 Qts. (4.8L)
1989-91 ..................................... 5.5 Qts. (5.3L)
1992-95 ..................................... 5.2 Qts. (4.9L)
Power Steering ................................ 1.1 Qts. (1.0L)
Fuel Tank
1983-88 .................................... 15.9 Gals. (60L)
1989-90
2.6L 2-Door ............................... 15.9 Gals. (60L)
3.0L 2-Door ............................... 19.9 Gals. (75L)
2.6L & 3.0L 4-Door .......................... 24 Gals. (92L)
1991-95 ...................................... 24 Gals. (92L)
Manual Transmission
1983-91 ..................................... 2.3 Qts. (2.2L)
1992 ........................................ 2.4 Qts. (2.3L)
1993-95 ..................................... 2.6 Qts. (2.5L)
Transfer Case
1983-91 ..................................... 2.3 Qts. (2.2L)
1992-95 ..................................... 2.4 Qts. (2.3L)
( 1) - Use of R12 in a R134a system will result in SEVERE DAMAGE.
( 2) - 1983 model equipped with manual transmission only.
\
\
\
\
\
\
\

Page 727 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \003 K - S EN SO R R AN G E C HAR TS 1991 M it s u bis h i M onte ro 1991 ENGINE PERFORMANCE Sensor Operating Range Charts Chrysler Motors: Colt, Colt 200, Colt Vis$

Page 728 of 1333

MITSUBISHI MONTERO 1991 Service Manual 68 (20) .............................. 2700
176 (80) .............................. 400
(1) - On Stealth and 3000GT, measure resistance
between terminals No. 5 and 6 of airflow
sensor

68 (20) .............................. 2700
176 (80) .............................. 400
(1) - On Stealth and 3000GT, measure resistance
between terminals No. 5 and 6 of airflow
sensor connector. On all other models measure
resistance between terminals No. 4 and 6 of
airflow sensor connector.
\
\
\
\

MOTOR POSITION SENSOR RESISTANCE TEST TERMINALS TABLE\
\
\
\
\
\

Application ( 1) Terminals (2) Terminals
Colt Vista ................ 1-3 ............... 1-2
Colt, Colt 200, & Summit .. 2-3 ............... 3-5
( 1) - Measure resistance between terminals of motor
position sensor connector.
( 2) - Apply 6 volts between terminals No. 1 and 2 of
idle speed control (ISC) connector. Check
resistance between terminals of motor position
sensor when ISC motor is activated.
\
\
\
\
\
\

MOTOR POSITION SENSOR RESISTANCE TABLE ( 1)\
\
\
\
\
\

Condition Ohms
Connector Unplugged ....................... 4000-6000
6 Volts Applied ......... Resistance Changes Smoothly
(1) - See MOTOR POSITION SENSOR RESISTANCE
TEST TERMINALS table for terminal positions.
\
\
\
\
\
\

OXYGEN SENSOR VOLTAGE TABLE ( 1) ( 2)\
\
\
\

Application Volts
All Models
Lean ................................ 0.1
Rich ................................ 1.0
(1) - Measure between sensor terminal No. 1
and ground or between terminals No. 1 and 2.
( 2) - Test at normal operating temperature.
\
\
\
\

O2 SENSOR HEATING ELEMENT RESISTANCE TABLE ( 1)\
\
\
\
\
\
\

Application (2) Temperature: F (C) Ohms
Eclipse 2.0L Galant 2.0L, Mirage 1.6L ...... 68 (20) .......... 12\
Montero 3.0L, Pickup 3.0L & Ram-50 3.0L .... 68 (20) .......... 20\
Stealth & 3000GT 3.0L ( 3) .................. 68 (20) .......... 20
( 1) - Measure between sensor terminals No. 3 and 4.
( 2) - Information on other models not available from manufacturer.
( 3) - Stealth and 3000GT turbo models have 2 oxygen sensors.
Measure between sensor terminals No. 2 and 4 on rear sensor.
\
\
\
\
\
\
\

Load next 8 pages

Page: < prev 1-10 ... 689-696 697-704 705-712 713-720 721-728 729-736 737-744 745-752 753-760 ... 1336 next >

android auto octane key fob battery alternator ignition reset