Page 3897 of 4210
TM-202
< DISASSEMBLY AND ASSEMBLY >
OVERHAUL
VK56DE models 4WD
10. Outer diameter 80 mm (3.15 in) 11. Outer diameter 77 mm (3.03 in) 12. Outer diameter 77 mm (3.03 in)
13. Outer diameter 47 mm (1.85 in) 14. Outer diameter 84 mm (3.31 in) 15. Outer diameter 84 mm (3.31 in)
16. Outer diameter 92 mm (3.62 in) 17. Outer diameter 60 mm (2.36 in) 18. Outer diameter 63 mm (2.48 in)
19. Outer diameter 92 mm (3.62 in) 20. Outer diameter 65 mm (2.56 in) 21. Bearing race
22. Outer diameter 60 mm (2.36 in)
WCIA0561E
Revision: April 20092010 QX56
Page 3898 of 4210
OVERHAULTM-203
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
1. Outer diameter 68 mm (2.68 in) 2. Outer diameter 182 mm (7.17 in) 3. Outer diameter 172 mm (6.77 in)
4. Outer diameter 71 mm (2.80 in) 5. Outer diameter 169 mm (6.65 in) 6. Outer diameter 134 mm (5.28 in)
7. Outer diameter 181 mm (7.13 in) 8. Outer diameter 181 mm (7.13 in) 9. Outer diameter 48 mm (1.89 in)
10. Outer diameter 80 mm (3.15 in) 11. Outer diameter 77 mm (3.03 in) 12. Outer diameter 77 mm (3.03 in)
13. Outer diameter 47 mm (1.85 in) 14. Outer diameter 84 mm (3.31 in) 15. Outer diameter 84 mm (3.31 in)
16. Outer diameter 92 mm (3.62 in) 17. Outer diameter 60 mm (2.36 in) 18. Outer diameter 63 mm (2.48 in)
19. Outer diameter 92 mm (3.62 in) 20. Outer diameter 65 mm (2.56 in) 21. Bearing race
22. Outer diameter 60 mm (2.36 in)
Revision: April 20092010 QX56
Page 3899 of 4210
TM-204
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
DISASSEMBLY
DisassemblyINFOID:0000000005148748
CAUTION:
Do not disassemble parts behind Drum Support. Refer to TM-8, "
Cross-Sectional View (2WD models)".
1. Drain A/T fluid through drain plug.
2. Remove torque converter by holding it firmly and turing while pulling straight out.
3. Check torque converter one-way clutch using a check tool as shown.
a. Insert a check tool into the groove of bearing support built into one-way clutch outer race.
b. While holding bearing support with a check tool, rotate one-way clutch spline using suitable tool.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove bolts and converter housing from transmission case. CAUTION:
Do not scratch converter housing.
• Self-sealing bolt (A)
SCIA5010E
SCIA3171E
WCIA0662E
Revision: April 20092010 QX56
Page 3900 of 4210
DISASSEMBLYTM-205
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
5. Remove O-ring from input clutch assembly.
6. Remove oil pump assembly to transmission case bolts.
7. Remove the oil pump assembly evenly from the transmission case using Tools.
CAUTION:
• Fully tighten the sliding hammer screws.
• Make sure that bearing race is installed to the oil pumpassembly edge surface.
8. Remove O-ring from oil pump assembly.
SCIA5011E
SCIA2300E
Tool number : ST25850000 (J-25721-A)
SCIA5474E
SCIA5172E
Revision: April 20092010 QX56
Page 3901 of 4210
TM-206
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
9. Remove bearing race from oil pump assembly.
10. Remove needle bearing from front sun gear.
11. Remove front sun gear assembly from front carrier assembly.NOTE:
Remove front sun gear by rotating it left and right.
12. Remove seal rings from input clutch assembly.
13. Remove front carrier assembly (with input clutch assembly and rear internal gear) from rear carrier assembly.
CAUTION:
Do not remove it with needle bearing.
SCIA6529E
SCIA2808E
SCIA5014E
SCIA2470E
SCIA5015E
Revision: April 20092010 QX56
Page 3902 of 4210
DISASSEMBLYTM-207
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
14. Loosen lock nut and remove band servo anchor end pin from transmission case.
15. Remove brake band from transmission case.
CAUTION:
• To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown.
• Check brake band facing for damage, cracks, wear or
burns.
16. Remove mid carrier assembly and rear carrier assembly as a unit.
SCIA6512E
SCIA2580E
SAT655
SCIA5017E
Revision: April 20092010 QX56
Page 3903 of 4210
TM-208
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
17. Remove mid carrier assembly from rear carrier assembly.
18. Remove needle bearing (front side) from mid carrier assembly.
19. Remove needle bearing (rear side) from mid carrier assembly.
20. Remove bearing race from rear carrier assembly.
21. Remove needle bearing from rear carrier assembly.
SCIA5697E
SCIA2805E
SCIA2804E
SCIA5175E
SCIA2803E
Revision: April 20092010 QX56
Page 3904 of 4210
DISASSEMBLYTM-209
< DISASSEMBLY AND ASSEMBLY >
CEF
G H
I
J
K L
M A
B
TM
N
O P
22. Remove mid sun gear assembly , rear sun gear assembly and
high and low reverse clutch hub as a unit.
CAUTION:
Remove them with bearing race and needle bearing.
23. Remove high and low reverse clutch assembly from direct clutch assembly.
CAUTION:
Make sure that needle bearing is installed to the high and
low reverse clutch assembly edge surface.
24. Remove needle bearing from drum support.
25. Remove direct clutch assembly from reverse brake.
26. Remove snap ring from A/T assembly harness connector.
SCIA5018E
SCIA2306E
SCIA5198E
SCIA5019E
SCIA5021E
Revision: April 20092010 QX56