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SR-22
< ON-VEHICLE REPAIR >
COLLISION DIAGNOSIS
PartSRS is activated SRS is NOT activated
LH side curtain air
bag module If the LH side curtain
air bag has deployed:
REPLACE the LH
side curtain air bag
module. (Repair the
center pillar inner, etc.
before installing new
one if damaged.)If the LH side curtain air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
on the collision side.
2. If damaged—Remove the LH side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the LH side curtain air bag mod- ule.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the LH side curtain air bag module with new fas- teners.
6. If damaged—REPLACE the LH side curtain air bag module with new fasteners.
RH side curtain air
bag module If the RH side curtain
air bag has deployed:
REPLACE the RH
side curtain air bag
module. (Repair the
center pillar inner, etc.
before installing new
one if damaged.)If the RH side curtain air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
on the collision side.
2. If damaged—Remove the RH side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the RH side curtain air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the RH side curtain air bag module with new fas- teners.
6. If damaged—REPLACE the RH side curtain air bag module with new fasteners.
Front LH side air bag
module If the front LH side air
bag has deployed:
REPLACE front LH
seatback assembly.If the front LH side air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front LH seatback assembly.
Front RH side air bag
module If the front RH side air
bag has deployed:
REPLACE front RH
seatback assembly.If the front RH side air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front RH seatback assembly.
(LH or RH) side air
bag (satellite) sensor If any of the SRS
components have de-
ployed:
REPLACE the side air
bag (satellite) sensor
on the collision side
with new fasteners.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)If none of the SRS components have been activated:
1. Remove the side air bag (satellite) sensor on the collision side. Check harness
connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag
(satellite) sensor.
3. Install the side air bag (satellite) sensor to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor with new fasten- ers.
5. If damaged—REPLACE the side air bag (satellite) sensor with new fasteners.
Diagnosis sensor unit If any of the SRS components have de-
ployed:
REPLACE the diag-
nosis sensor unit with
new fasteners.If none of the SRS components have been activated:
1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tension-
er assemblies
(All applicable loca-
tions: buckle, reel, lap
outer) If either the driver or
passenger seat belt
pre-tensioner* has
been activated:
REPLACE all seat
belt pre-tensioner as-
semblies with new
fasteners.
*: Confirm seat belt
pre-tensioner activa-
tion using CONSULT-
III only.If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner
assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
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COLLISION DIAGNOSISSR-23
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Seat (with front side
air bag) If either the front LH or
front RH side air bag
modules has been de-
ployed:
REPLACE front seat-
back assembly on the
deployed side.If the front LH or front RH side air bag modules have NOT deployed:
1. Visually check the seat on the collision side.
2. Remove the seat on the collision side and check the following for damage and
deformities.
- Harness, connectors and terminals
- Frame and recliner (for front and rear seat), and also adjuster and slides (for front
seat)
3. If no damage is found, reinstall the seat.
4. If damaged—REPLACE the damaged seat parts using new fasteners. If the front
seat back is damaged, the front seat back assembly must be replaced.
Center inner pillar 1. Check the center inner pillar on the collision side for damage (dents, cracks, deformation). 2. If damaged—REPAIR the center inner pillar.
Trim/headlining 1. Check for visible signs of damage (dents, cracks, deformation) of the interior trim on the collision side. 2. If damaged—REPLACE the damaged trim parts.
Part
SRS is activated SRS is NOT activated
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SRC-1
RESTRAINTS
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CONTENTS
SRS AIRBAG CONTROL SYSTEM
BASIC INSPECTION ....... .............................3
DIAGNOSIS AND REPAIR WORK FLOW .... .....3
Work Flow ........................................................... ......3
INTERMITTENTS INCIDENT ..............................5
Inspection Procedure ......................................... ......5
Trouble Diagnosis with CONSULT-III .......................5
FUNCTION DIAGNOSIS ...............................6
SRS AIR BAG SYSTEM ................................. .....6
SRS Configuration .............................................. ......6
SRS Component Parts Location ...............................7
Driver Air Bag Module ...............................................7
Front Passenger Air Bag Module ..............................8
Front Side Air Bag ............................................... ......8
Side Curtain Air Bag ..................................................8
Front Seat Belt Pre-tensioner with Load Limiter .......8
Direct-connect SRS Component Connectors ............9
OCCUPANT CLASSIFICATION SYSTEM .........10
System Diagram .................................................. ....10
Occupant Classification System (OCS) ..................10
PASSENGER SEAT BELT WARNING SYS-
TEM ....................................................................
12
System Diagram .................................................. ....12
System Description .................................................12
Component Parts Location ......................................12
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......13
Trouble Diagnosis Introduction ........................... ....13
SRS Operation Check .............................................13
Trouble Diagnosis without CONSULT-III ................15
CONSULT-III Function (AIR BAG) ..........................15
Self-Diagnosis Function (Without CONSULT-III) ....15
COMPONENT DIAGNOSIS .........................17
B1049 – B1052, B1054 – B1057 DRIVER AIR-
BAG MODULE ...................................................
17
Description ........................................................... ....17
DTC Logic ................................................................17
Diagnosis Procedure (Component Diagnosis) ........18
B1065 – B1068, B1070 – B1073 PASSEN-
GER AIRBAG MODULE ...................................
20
Description ...............................................................20
DTC Logic ................................................................20
Diagnosis Procedure (Component Diagnosis) ........21
B1134 – B1137 SIDE AIRBAG MODULE LH ...23
Description ...............................................................23
DTC Logic ................................................................23
Diagnosis Procedure (Component Diagnosis) ........24
B1129 – B1132 SIDE AIRBAG MODULE RH ...26
Description ...............................................................26
DTC Logic ................................................................26
Diagnosis Procedure (Component Diagnosis) ........27
B1198 – B1201 SIDE CURTAIN AIR BAG
MODULE LH (FRONT) ......................................
29
Description ...............................................................29
DTC Logic ................................................................29
Diagnosis Procedure (Component Diagnosis) ........30
B1193 – B1196 SIDE CURTAIN AIR BAG
MODULE RH (FRONT) .....................................
32
Description ...............................................................32
DTC Logic ................................................................32
Diagnosis Procedure (Component Diagnosis) ........33
B1150 – B1153 SIDE CURTAIN AIR BAG
MODULE LH (REAR) ........................................
35
Description ...............................................................35
DTC Logic ................................................................35
Diagnosis Procedure (Component Diagnosis) ........36
B1145 – B1148 SIDE CURTAIN AIR BAG
MODULE RH (REAR) .......................................
38
Description ...............................................................38
DTC Logic ................................................................38
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SRC-2
Diagnosis Procedure (Component Diagnosis) ........39
B1086 – B1089 SEAT BELT PRE-TENSION-
ER LH .................................................................
41
Description ........................................................... ...41
DTC Logic ...............................................................41
Diagnosis Procedure (Component Diagnosis) ........42
B1081 – B1084 SEAT BELT PRE-TENSION-
ER RH ................................................................
44
Description ..............................................................44
DTC Logic ...............................................................44
Diagnosis Procedure (Component Diagnosis) ........45
B1182 - B1185 SEAT BELT BUCKLE PRE-
TENSIONER LH .................................................
47
Description ........................................................... ...47
DTC Logic ...............................................................47
Diagnosis Procedure (Component Diagnosis) ........48
B1177 - B1180 SEAT BELT BUCKLE PRE-
TENSIONER RH ................................................
50
Description ........................................................... ...50
DTC Logic ...............................................................50
Diagnosis Procedure (Component Diagnosis) ........51
B1033 – B1035 CRASH ZONE SENSOR .........53
Description ........................................................... ...53
DTC Logic ...............................................................53
Diagnosis Procedure (Component Diagnosis) ........54
B1118 – B1120 SATELLITE SENSOR LH ........56
Description ........................................................... ...56
DTC Logic ...............................................................56
Diagnosis Procedure (Component Diagnosis) ........57
B1113 – B1115 SATELLITE SENSOR RH .......59
Description ........................................................... ...59
DTC Logic ...............................................................59
Diagnosis Procedure (Component Diagnosis) ........60
B1XXX AIR BAG DIAGNOSIS SENSOR UNIT ...62
Description ........................................................... ...62
DTC Logic ...............................................................62
Diagnosis Procedure (Component Diagnosis) ........63
B1023 PASSENGER AIR BAG OFF INDICA-
TOR ....................................................................
64
Description ........................................................... ...64
DTC Logic ...............................................................64
Diagnosis Procedure (Component Diagnosis) ........65
B1017 – B1022 OCCUPANT CLASSIFICA-
TION SYSTEM ................................................ ...
67
Description ........................................................... ...67
DTC Logic ...............................................................67
Diagnosis Procedure (Component Diagnosis) ........68
B1209 – B1211 COLLISION DETECTION ........70
Description ........................................................... ...70
DTC Logic ...............................................................70
Diagnosis Procedure (Component Diagnosis) ........70
ECU DIAGNOSIS .......................................71
DIAGNOSIS SENSOR UNIT .............................71
Wiring Diagram .................................................... ...71
Trouble Diagnosis with CONSULT-III .....................80
Trouble Diagnosis without CONSULT-III ................84
SYMPTOM DIAGNOSIS ............................89
SRS AIR BAG SYSTEM ................................. ...89
"AIR BAG" Warning Lamp Does Not Turn Off ..... ...89
"AIR BAG" Warning Lamp Does Not Turn On ........89
PASSENGER SEAT BELT WARNING SYS-
TEM ....................................................................
91
Seat Belt Warning System Does Not Function .... ...91
PRECAUTION ............................................92
PRECAUTIONS .............................................. ...92
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
92
Precaution for SRS "AIR BAG" and "SEAT BELT
PRE-TENSIONER" Service ................................. ...
92
Occupant Classification System Precaution ...........92
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DIAGNOSIS AND REPAIR WORK FLOWSRC-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work FlowINFOID:0000000005147768
OVERALL SEQUENCE
DETAILED WORK FLOW
1.CUSTOMER INFORMATION
Get detailed information from the customer about the symptom.
>> GO TO 2
2.PRELIMINARY CHECK
Perform preliminary check. Refer to SRC-13, "
Trouble Diagnosis Introduction".
*1 SRC-13, "Trouble Diagnosis Intro-
duction"
*2SRC-13, "SRS Operation Check"*3 SRC-5, "Trouble Diagnosis with
CONSULT-III"
*4SRC-15, "Self-Diagnosis Function
(Without CONSULT-III)"
WHIA0348E
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SRC-4
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORK FLOW
>> GO TO 3
3.TECHNICAL SERVICE BULLETINS
Check for technical service bulletins.
>> GO TO 4
4.USER MODE
Perform self-diagnosis using the "AIR BAG" warning lamp in User mode. Refer to SRC-13, "
SRS Operation
Check".
>> GO TO 5
5.SELF-DIAGNOSIS
Perform SELF-DIAGNOSIS. Refer to SRC-5, "
Trouble Diagnosis with CONSULT-III" (w/CONSULT-III) or
SRC-15, "
Self-Diagnosis Function (Without CONSULT-III)" (w/o CONSULT- III).
>> GO TO 6
6.REPLACE PART
Replace the malfunctioning part.
>> GO TO 7
7.FINAL CHECK
Check SRS using Diagnosis mode and User mode.
Does Diagnosis mode and User mode indicate SRS normal?
YES >> Inspection end.
NO >> GO TO 5
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INTERMITTENTS INCIDENTSRC-5
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INTERMITTENTS INCIDENT
Inspection ProcedureINFOID:0000000005147769
INTERMITTENT TROUBLE
An intermittent incident may have occured in the past but is not being detected currently. This DTC will not be
detected on SELF DIAG [CURRENT], but may be view ed on SELF DIAG [PAST] using CONSULT-III.
Trouble Diagnosis with CONSULT-IIIINFOID:0000000005147770
DIAGNOSTIC PROCEDURE 4
Check SRS Repair History
1.CONSIDER POSSIBILITY THAT SELF-DIAGNOSTIC RESULT WAS NOT ERASED AFTER REPAIR
Check repair history of the SRS.
Have any previous repairs been made to the SRS?
Yes >> Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in the memory) might not be erased after repair. Go to "DIAGNOSTIC PROCEDURE 3". Refer to SRC-15, "
Self-Diagnosis Function
(Without CONSULT-III)".
No >> Go to "DIAGNOSTIC PROCEDURE 2". Refer to SRC-13, "
SRS Operation Check".
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SRC-6
< FUNCTION DIAGNOSIS >
SRS AIR BAG SYSTEM
FUNCTION DIAGNOSIS
SRS AIR BAG SYSTEM
SRS ConfigurationINFOID:0000000005147771
The air bag deploys if the air bag diagnosis sensor unit is activated while the ignition switch is in the ON or
START position.
The collision modes for which supplemental restraint systems are activated are different among the SRS sys-
tems. For example, the driver air bag module, front passenger air bag module, front seat belt pre-tensioners
and seat belt buckle pre-tensioner assemblies are activated in a frontal collision but not in a side collision.
SRS configurations for some collision modes are as follows:
WHIA0215E
SRS configuration Frontal collision Left side collision Right side colli-
sion Rollover
Driver air bag module x— — —
Front passenger air bag module x— — —
Front LH seat belt pre-tensioner x— — x
Front LH seat belt buckle pre-tensioner assembly x— — x
Front RH seat belt pre-tensioner x— — x
Front RH seat belt buckle pre-tensioner assembly x— — x
Front LH side air bag module —x— —
Front RH side air bag module —— x—
LH side curtain air bag module —x— x
RH side curtain air bag module —— xx
Revision: April 20092010 QX56