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ADP-3
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RECLINING SENSOR .................................... ....83
Description .......................................................... ....83
Component Function Check ..................................83
Diagnosis Procedure ..............................................83
LIFTING SENSOR (FRONT) ..............................85
Description .......................................................... ....85
Component Function Check ..................................85
Diagnosis Procedure ..............................................85
LIFTING SENSOR (REAR) ................................87
Description .......................................................... ....87
Component Function Check ..................................87
Diagnosis Procedure ..............................................87
TILT SENSOR ....................................................89
Description ..............................................................89
Component Function Check ..................................89
Diagnosis Procedure ..............................................89
PEDAL ADJUSTING SENSOR ..........................91
Description .......................................................... ....91
Component Function Check ..................................91
Diagnosis Procedure ..............................................91
MIRROR SENSOR .............................................93
DRIVER SIDE ........................................................ ....93
DRIVER SIDE : Description ....................................93
DRIVER SIDE : Component Function Check ........93
DRIVER SIDE : Diagnosis Procedure ....................93
PASSENGER SIDE ...................................................95
PASSENGER SIDE : Description ....................... ....95
PASSENGER SIDE :
Component Function Check ..................................
95
PASSENGER SIDE : Diagnosis Procedure ...........95
SLIDING MOTOR ...............................................97
Description ..............................................................97
Component Function Check ..................................97
Diagnosis Procedure ..............................................97
RECLINING MOTOR ..........................................99
Description .......................................................... ....99
Component Function Check ..................................99
Diagnosis Procedure ..............................................99
LIFTING MOTOR (FRONT) ..............................101
Description .......................................................... ..101
Component Function Check ................................101
Diagnosis Procedure ............................................101
LIFTING MOTOR (REAR) ................................103
Description .......................................................... ..103
Component Function Check ................................103
Diagnosis Procedure ............................................103
TILT MOTOR ....................................................105
Description .......................................................... ..105
Component Function Check ................................105
Diagnosis Procedure ............................................105
PEDAL ADJUSTING MOTOR ........................107
Description ........................................................... ..107
Component Function Check ................................107
Diagnosis Procedure ............................................107
DOOR MIRROR MOTOR ................................109
Description .............................................................109
Component Function Check ..................................109
Diagnosis Procedure .............................................109
Component Inspection ...........................................111
SEAT MEMORY INDICATOR LAMP ..............112
Description .............................................................112
Component Function Check ................................112
Diagnosis Procedure ............................................112
Component Inspection ...........................................113
ECU DIAGNOSIS .......................................114
DRIVER SEAT CONTROL UNIT ....................114
Reference Value .................................................. ..114
Wiring Diagram ......................................................119
Fail Safe ................................................................133
DTC Index .............................................................134
AUTOMATIC DRIVE POSITIONER CON-
TROL UNIT ......................................................
135
Reference Value ....................................................135
Wiring Diagram ......................................................138
BCM (BODY CONTROL MODULE) ...............153
Reference Value ....................................................153
Terminal Layout .....................................................156
Physical Values ................................................... ..156
Wiring Diagram ......................................................162
Fail Safe ................................................................166
DTC Inspection Priority Chart .............................167
DTC Index .............................................................167
SYMPTOM DIAGNOSIS ............................169
ADP SYSTEM SYMPTOMS ............................169
Symptom Table ................................................... ..169
NORMAL OPERATING CONDITION .............171
Description .............................................................171
PRECAUTION ............................................172
PRECAUTIONS ...............................................172
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
172
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
172
Precaution for Work ...............................................173
ON-VEHICLE REPAIR ...............................174
DRIVER SEAT CONTROL UNIT ....................174
Removal and Installation ..................................... ..174
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ADP-4
AUTOMATIC DRIVE POSITIONER CON-
TROL UNIT ......................................................
175
Removal and Installation ..................................... ..175
SEAT MEMORY SWITCH ...............................176
Removal and Installation ..................................... ..176
DOOR MIRROR REMOTE CONTROL
SWITCH ............................................................
177
Removal and Installation .......................................177
PEDAL ADJUSTING MOTOR ........................ ..178
Removal and Installation .......................................178
TILT SWITCH ................................................. ..179
Removal and Installation .......................................179
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DIAGNOSIS AND REPAIR WORKFLOWADP-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000005147421
WORK FLOW
DETAILED FLOW
ALKIA0538GB
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ADP-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CHECK DTC WITH AUTOMATIC DRIVE POSITIONER SYSTEM
Check “Self Diagnostic Result” with CONSULT-III.
Refer to ADP-134, "
DTCIndex".
Is any symptom described and any DTC is displayed?
Symptom is described, DTC is displayed.>>GO TO 3
Symptom is not described, DTC is displayed.>>GO TO 7
Symptom is described, DTC is not displayed.>>GO TO 4
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 7
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
>> GO TO 5
5. CHECK NORMAL OPERATING CONDITION
Check normal operating condition. Refer to ADP-171, "
Description".
Is the incident normal operation?
YES >> Inspection End.
NO >> GO TO 6
6. PERFORM BASIC INSPECTION
Isolate the malfunctioning point with the basic inspection. Refer to ADP-8, "
Preliminary Check".
>> GO TO 8
7. PERFORM DTC CONFIRMATION PROCEDURE
Perform the confirmation procedure for the detected DTC.
Is the DTC displayed?
YES >> GO TO 9
NO >> Check intermittent incident. Refer to GI-38, "
Intermittent Incident".
8. PERFORM COMPONENT FUNCTION CHECK
Perform the component function check for the isolated malfunctioning point.
>> GO TO 9
9. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Isolate the malfunctioning point by performing the di agnosis procedure relevant to the symptom during the
component diagnosis.
>> GO TO 10
10. REPAIR OR REPLACE
Repair or replace the malfunctioning part.
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DIAGNOSIS AND REPAIR WORKFLOWADP-7
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>> GO TO 11
11 . FINAL CHECK
Perform the DTC confirmation procedure (if DTC is detected) or component function check (if no DTC is
detected) again, and then check that the malfunction can be repaired securely.
Are all malfunctions corrected?
YES >> Inspection End.
Symptom is detected.>> GO TO 4
DTC is detected.>> GO TO 7
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ADP-8
< BASIC INSPECTION >
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
Preliminary CheckINFOID:0000000005147422
1. FOREIGN OBJECTS
Check the following:
• objects on or behind the seats that could cause binding
• objects under the seats that may be interfering with the seat’s moving parts
• objects under pedals that may interfere with movement
Are there any foreign objects that could be causing interference?
YES >> Remove objects.
NO >> GO TO 2
2. WIRING CONNECTIONS
1. Disconnect harness connectors.
2. Check terminals for damage or loose connections.
3. Reconnect harness connectors.
Are any connectors damaged or loose?
YES >> Repair or replace damaged parts.
NO >> GO TO 3
3. POWER AND GROUND
Check power supply and ground circuits for control unit. Refer to ADP-47, "
DRIVER SEAT CONTROL UNIT :
DiagnosisProcedure".
Is the inspection result normal?
YES >> Refer to ADP-134, "DTCIndex".
NO >> Repair or replace as necessary.
Special Repair RequirementINFOID:0000000005147423
Refer to Owner’s Manual for Automatic Driv e Positioner system operating instructions.
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PRE-INSPECTION FOR DIAGNOSTICADP-9
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PRE-INSPECTION FOR DIAGNOSTIC
Basic InspectionINFOID:0000000005147424
1. CHECK POWER SUPPLY AND DROUND CIRCUIT
Check the power supply and ground circuit as shown below.
• Driver seat control unit: Refer to ADP-47, "
DRIVER SEAT CONTROL UNIT : DiagnosisProcedure".
• Automatic drive positioner control unit: Refer to ADP-48, "
AUTOMATIC DRIVE POSITIONER CONTROL
UNIT : DiagnosisProcedure".
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace the malfunctioning part.
2. CHECK MANUAL FUNCTION
Check the manual function operati ons by operating the relevant switches as shown below.
• Seat (slide, reclining, lifting front, lifting rear)
• Pedal assembly (forward, backward)
• Steering wheel (upward, downward)
• Door mirror
Do all manual functions operate normally?
YES >> GO TO 3
NO (Seat, pedal, door mirror)>>Go to SYMPTOM 1, refer to ADP-169, "
Symptom Table". And, GO TO 4 if
the result of SYMPTOM 1 is OK.
3. CHECK MEMORY FUNCTION 1
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check each malfunction according to the instruction of the SYMPTOM 4, refer to ADP-169,
"Symptom Table".
No (memory indicator operates normally)>> Go to SYMPTOM 2, refer to ADP-169, "
Symptom Table".
No (memory indicator does not operate normally either)>> GO TO 5
4. CHECK MEMORY FUNCTION 2
Register the seat positions (refer to Owner’s Manual) and check that all parts of the seat, pedals, steering
wheel and door mirrors move to their memory positions correctly.
Are the operations normal?
YES >> Check intermittent incident. Refer to GI-38, "Intermittent Incident".
NO >> GO TO 7
5. CHECK SEAT MEMORY SW ITCH/MEMORY INDICATOR
Check the seat memory switch/memory switch indicator of the SYMPTOM 5, refer to ADP-169, "
Symptom
Table".
Is the inspection result normal?
YES >> GO TO 6
NO >> Repair or replace the malfunctioning part.
6. CHECK OPERATION CONDITION
Check the memory operation conditions (refer to ADP-12, "
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description").
Are all operation conditions fulfilled?
YES >> Go to SYMPTOM 6, refer to ADP-169, "Symptom Table".
NO >> Fulfill the operation conditions. Refer to ADP-12, "
AUTOMATIC DRIVE POSITIONER SYSTEM :
System Description".
7. CHECK MECHANISM
Check for the following.
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ADP-10
< BASIC INSPECTION >
PRE-INSPECTION FOR DIAGNOSTIC
• Mechanism deformation or pinched foreign materials.
• Interference with other parts because of poor installation.
Is any malfunction present in the relevant parts?
YES >> Go to SYMPTOM 3, refer to ADP-169, "Symptom Table".
NO >> Repair or replace the malfunctioning part.
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