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TM-170
< ON-VEHICLE REPAIR >
OIL PAN
OIL PAN
Oil PanINFOID:0000000005148740
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid. Refer to TM-150, "Changing the A/T Fluid (ATF)".
2. Remove oil pan clips (1).
3. Remove oil pan (2).
4. Remove oil pan gasket. • : Vehicle front
• : Oil pan bolts
• Drain plug (3)
5. Check foreign materials in oil pan to help determine c ause of malfunction. If the A/T fluid is very dark, has
some burned smell, or contains foreign particles, friction material (clutches, band) may need replacement.
A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush the transmission cooler after repair. Refer to TM-152, "
A/T
Fluid Cooler Cleaning".
6. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
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OIL PANTM-171
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CEF
G H
I
J
K L
M A
B
TM
N
O P
2. Install the oil pan and new oil pan gasket. • : Vehicle front
• : Oil pan bolts
• Clips (1)
• Drain plug (3)
CAUTION:
• Be sure the oil pan drain plug hole is located to the rear ofthe transmission assembly.
• Before installing oil pan bolts, remove any traces of old sealant from the sealing su rfaces and threaded holes.
• Do not reuse the oil pan gasket.
• Always replace the oil pan bolts as they are self-sealing.
• Partially install the oil pan bo lts in a criss-cross pattern to prevent dislocation of the gasket.
3. Install new oil pan bolts and clips tighten in numerical order as shown.
4. Install drain plug with new gasket to oil pan and tighten to speci- fication.
CAUTION:
Do not reuse the drain plug gasket.
5. Refill the A/T with fluid and check for fluid leakage. Refer to TM-
148, "Checking the A/T Fluid (ATF)".
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Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
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TM-172
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
CONTROL VALVE WITH TCM
Control Valve with TCM and A/T Fluid Temperature Sensor 2 and PlugINFOID:0000000005148741
COMPONENTS
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect negative battery terminal.
2. Drain A/T fluid. Refer to TM-150, "
Changing the A/T Fluid (ATF)".
3. Disconnect A/T assembly harness connector.
1. Transmission 2. Snap ring3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Brackets9. Oil pan bolt
10. Oil pan 11. Magnet12. Drain plug
13. Drain plug gasket 14. Terminal cord assembly 15. O-ring
16. O-ring 17. Plug
A/T fluid temperature sensor 2 (A) can be changed to plug (B), depending on vehicles.
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CONTROL VALVE WITH TCMTM-173
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CEF
G H
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M A
B
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4. Remove snap ring from A/T assembly harness connector.
5. Push A/T assembly harness connector. CAUTION:
Do not damage connector.
6. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
7. If an A/T fluid temperature sensor 2 is attached, disconnect the A/T fluid temperature sensor 2 connector
as shown below.
a. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
b. Straighten the four terminal clips ( ) to free the terminal cord assembly for A/T fluid temperature sensor 2 harness.
8. Straighten terminal clip ( ) to free the output speed sensor har- ness.
9. Disconnect output speed sensor connector (1). CAUTION:
Do not damage connector.
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TM-174
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
10. Remove bolts (A), (B) and (C) from control valve with TCM.• : Front
11. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
12. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
i. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
ii. Remove bracket from A/T fluid temperature sensor 2.
b. Plug
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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CONTROL VALVE WITH TCMTM-175
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CEF
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M A
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i. Remove plug (1) with bracket (2) from control valve with TCM.
ii. Remove bracket (1) from plug (2).
iii. Remove O-ring (1) from plug (2).
13. Remove O-ring from A/T assembly harness connector.
14. Disconnect TCM connectors. CAUTION:
Do not damage connectors.
: Bolt
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TM-176
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CONTROL VALVE WITH TCM
15. Remove A/T assembly harness connector from control valvewith TCM using suitable tool.
16. Disconnect TCM connector (1) and transmission range switch connector (2).
CAUTION:
Do not damage connectors.
Installation
CAUTION:
• If the A/T fluid temperature sensor 2 has flaws, replace it with a plug.
• After completing installa tion, check A/T fluid leakage and fluid level. Refer to TM-148, "
Checking the
A/T Fluid (ATF)".
1. Connect TCM connector (1) and transmission range switch con- nector (2).
2. Install A/T assembly harness connector to control valve with TCM.
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CONTROL VALVE WITH TCMTM-177
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CEF
G H
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K L
M A
B
TM
N
O P
3. Connect TCM connector.
4. Install new O-ring in A/T assembly harness connector. CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
5. Install the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2
i. Install A/T fluid temperature sensor 2 to bracket.
ii. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
b. Plug
NOTE:
• When replacing the A/T fluid temperature sensor 2 with the plug, the A/T fluid temperature sensor 2 con-
nector should not be connected.
• Fold the terminal clips.
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