2002 DODGE RAM Service Repair Manual

Page 1513 of 2255

DODGE RAM 2002  Service Repair Manual (4) Install the remainder of the output shaft into
Fixture 8227 with press blocks under second gear.
(5) Install shaft and Fixture assembly into a shop
press (Fig. 42).
(6) Press second gear, 1-2 sync

Page 1514 of 2255

DODGE RAM 2002  Service Repair Manual (6) Remove countershaft from the press and Fix-
ture 8227.(7) Remove fourth countershaft gear, friction cone,
blocker ring and bearing from the countershaft (Fig.
46).
(8) Install countershaft into Fi

Page 1515 of 2255

DODGE RAM 2002  Service Repair Manual Fig. 47 THIRD COUNTERSHAFT GEAR
1 - THIRD COUNTERSHAFT GEAR
2 - FIXTURE
3 - 3-4 SYNCHRO
4 - BEARING SLEEVE
5 - COUNTERSHAFT
Fig. 48 THIRD GEAR BEARING
1 - COUNTERSHAFT
2 - 2-3 THRUST WASHER
3 - THIRD

Page 1516 of 2255

DODGE RAM 2002  Service Repair Manual (4) Remove input shaft bearing race with Remover/
Installer 8237 and Handle C-4171.
(5) Remove input shaft oil guide and retainer seal
(Fig. 52).
CLEANING
Clean the gears, bearings shafts, extension/a

Page 1517 of 2255

DODGE RAM 2002  Service Repair Manual ASSEMBLY
NOTE: Gaskets are not used in the transmission.
Use Mopar Gasket Maker or equivalent on all gear
case and extension housing sealing surfaces.
OUTPUT SHAFT
(1) Place second gear on bench with

Page 1518 of 2255

DODGE RAM 2002  Service Repair Manual (6) Reverse assembly on the bench.
(7) Lubricate and install second gear bearing into
second gear (Fig. 57).
(8) Place 1-2 synchro, second gear and second gear
bearing assembly on shop press with seco

Page 1519 of 2255

DODGE RAM 2002  Service Repair Manual (23) Reverse output shaft in the Fixture 8227 and
support the shaft with press blocks under first gear.
(24) Install sixth gear bearing onto the output
shaft.
(25) Install sixth gear onto the output s

Page 1520 of 2255

DODGE RAM 2002  Service Repair Manual (31) Install output shaft pocket bearing onto the
output shaft.
(32) Press pocket bearing the remainder of the
way onto the output shaft using Guide 8235 and a
shop press (Fig. 67).(33) Install anewsn