2002 DODGE RAM Service Repair Manual

jump cable night vision stop start coolant reservoir seats coolant temperature

Load previous 8 pages

Page 553 of 2255

Page 554 of 2255

DODGE RAM 2002 Service Repair Manual MESSAGE SYSTEMS
TABLE OF CONTENTS
page page
OVERHEAD CONSOLE
DESCRIPTION..........................1
STANDARD PROCEDURE
STANDARD PROCEDURE - COMPASS
CALIBRATION.........................4
STANDARD PROCE

MESSAGE SYSTEMS
TABLE OF CONTENTS
page page
OVERHEAD CONSOLE
DESCRIPTION..........................1
STANDARD PROCEDURE
STANDARD PROCEDURE - COMPASS
CALIBRATION.........................4
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT................4
STANDARD PROCEDURE - COMPASS
DEMAGNETIZING......................5
REMOVAL
OVERHEAD CONSOLE REMOVAL.........6
DISASSEMBLY
OVERHEAD CONSOLE DISASSEMBLY......7
ASSEMBLY
OVERHEAD CONSOLE ASSEMBLY........8
INSTALLATION
OVERHEAD CONSOLE INSTALLATION......8SPECIAL TOOLS
OVERHEAD CONSOLE SPECIAL TOOL.....9
COMPASS/MINI-TRIP COMPUTER
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - COMPASS
MINI-TRIP COMPUTER.................10
REMOVAL.............................11
INSTALLATION.........................11
AMBIENT TEMP SENSOR
DESCRIPTION.........................12
OPERATION...........................12
DIAGNOSIS AND TESTING - AMBIENT
TEMPERATURE SENSOR...............12
REMOVAL.............................12
INSTALLATION.........................13
OVERHEAD CONSOLE
DESCRIPTION
Three different overhead console units are avail-
able factory-installed options on this model, base,
premium and premium with vehicle theft security.
The base overhead console unit features a garage
door opener storage bin, a sunglasses storage bin and
two reading and courtesy lamps. The premium over-
head console has all of the features of the base unit,
but adds a compass mini-trip computer and/or vehi-
cle theft security LED. See the owner's manual in
the vehicle glove box for more information on the fea-
tures, use and operation of all of the overhead con-
sole components and systems. Refer toOverhead
Consolein the Contents of Wiring Diagrams for
complete circuit diagrams.
The premium overhead console (Fig. 1) includes
two front-mounted reading and courtesy lamps, a
garage door opener storage bin, and a sunglasses
storage bin. The premium overhead console includesa compass mini-trip computer. The base overhead
console uses the same overhead console housing, but
has a computer cover plug installed in place of the
compass mini-trip computer display module lens and
push buttons.
The rear of the overhead console is secured to two
rear mounting holes in the inner roof panel by two
plastic hook formations that are integral to the over-
head console housing. The front of the overhead con-
sole is secured to the two front mounting holes of the
inner roof panel by two plastic latches that are inte-
gral to the overhead console housing. A single electri-
cal connection joins the overhead console wire
harness to the roof wire harness for both the base
and premium overhead console units.
Following are general descriptions of the major
components used in the overhead console. See the
owner's manual in the vehicle glove box for more
information on the use and operation of the various
overhead console features.
BR/BEMESSAGE SYSTEMS 8M - 1

Page 555 of 2255

DODGE RAM 2002 Service Repair Manual Fig. 1 Overhead Console
8M - 2 MESSAGE SYSTEMSBR/BE
OVERHEAD CONSOLE (Continued)

Page 556 of 2255

DODGE RAM 2002 Service Repair Manual GARAGE DOOR OPENER STORAGE BIN
A compartment near the front of the overhead con-
sole is designed to hold most garage door opener
remote control transmitters. The transmitter is
mounted within the com

GARAGE DOOR OPENER STORAGE BIN
A compartment near the front of the overhead con-
sole is designed to hold most garage door opener
remote control transmitters. The transmitter is
mounted within the compartment with an adhesive-
backed hook and loop fastener patch and, when the
compartment is closed, a push button in the center of
the compartment door is depressed to actuate the
transmitter.
A transmitter mounting kit including the adhesive-
backed hook and loop fastener material is available
for service. The garage door opener storage bin door
and the push button with three assorted length
adapter pegs are also available for service replace-
ment.
The garage door opener storage compartment door
is opened by pressing the integral latch towards the
front of the vehicle. When the compartment door is
opened, the push button unit is removed from the
compartment by squeezing the latch tabs and pulling
the unit downward. With the push button removed,
the garage door opener can be installed in the com-
partment using the adhesive-backed hook and loop
fastener material provided.
With the transmitter mounted in the storage bin,
adapter pegs located on the garage door opener push
button unit are selected and mounted on one of two
posts on the back side of the push button. The com-
bination of the adapter peg length and the push but-
ton post location must be suitable to depress the
button of the transmitter when the push button in
the center of the garage door opener storage bin door
is depressed. When the proper combination has been
selected, the push button is reinstalled in the com-
partment and the compartment door is closed.
SUNGLASS STORAGE BIN
A sunglasses storage bin is included in the over-
head console. The storage bin is located near the rear
of the overhead console and is held in the closed posi-
tion by a latch that is integral to the storage bin
door. The interior of the bin is lined with a foam rub-
ber padding material to protect the sunglasses from
being scratched. Dampening springs that are located
on the back of the overhead console reading andcourtesy lamp housing contact the hinges of the sun-
glasses storage bin for a smooth opening action.
The sunglasses storage bin and door unit is avail-
able for service replacement. The hinge dampening
springs are serviced as a unit with the overhead con-
sole reading and courtesy lamp housing.
The sunglasses storage bin is opened by pressing
the latch on the rear edge of the door towards the
front of the vehicle, then pulling the bin downward to
the open position. The integral latch on the sun-
glasses bin door will automatically engage when the
bin is closed. See the owner's manual in the vehicle
glove box for more information on the use and oper-
ation of the sunglasses storage bin.
COMPASS
While in the compass/temperature mode, the com-
pass will display the direction in which the vehicle is
pointed using the eight major compass headings
(Examples: north is N, northeast is NE), along with
the outside ambient temperature. When the compass
unit is placed in the compass/compass in degrees
mode, the compass will display the direction the
vehicle is heading using the eight major compass
headings and in degrees (0 to 359 degrees). North is
0 degrees, East is 90 degrees, South is 180 degrees
and West is 270 degrees. It will not display the head-
ings in minutes or seconds.
The self-calibrating compass unit requires no
adjusting in normal use. The compass unit will com-
pensate for magnetism the body of the vehicle may
acquire during normal use. However, avoid placing
anything magnetic directly on the roof of the vehicle.
Magnetic mounts for an antenna, a repair order hat,
or a funeral procession flag can exceed the compen-
sating ability of the compass unit if placed on the
roof panel. If the vehicle roof should become magne-
tized, the demagnetizing and calibration procedures
found in this group may be required to restore proper
compass operation.
THERMOMETER
The thermometer displays the outside ambient
temperature in whole degrees. The temperature dis-
play can be changed from Fahrenheit to Celsius
1 - SUNGLASSES STORAGE BIN
2 - GARAGE DOOR OPENER STORAGE BIN DOOR
3 - COMPUTER LENS OR COVER PLUG
4 - HOOK AND LOOP FASTENER
5 - SECURITY INDICATOR LAMP
6 - COMPASS MINI-TRIP COMPUTER MODULE
7 - SCREW (3)
8 - SCREW (4)
9 - BULB HOLDERS10 - SWITCHES
11 - WIRE HARNESS
12 - SPRINGS (2)
13 - READING AND COURTESY LAMP HOUSING
14 - REFLECTORS
15 - OVERHEAD CONSOLE HOUSING
16 - LENSES
17 - BUMPER
18 - GARAGE DOOR OPENER PUSH BUTTON
BR/BEMESSAGE SYSTEMS 8M - 3
OVERHEAD CONSOLE (Continued)

Page 557 of 2255

DODGE RAM 2002 Service Repair Manual using the U.S./Metric push button. The displayed
temperature is not an instant reading of conditions,
but an average temperature. It may take the ther-
mometer display several minutes to respond to a

using the U.S./Metric push button. The displayed
temperature is not an instant reading of conditions,
but an average temperature. It may take the ther-
mometer display several minutes to respond to a
major temperature change, such as driving out of a
heated garage into winter temperatures.
When the ignition switch is turned to the Off posi-
tion, the last displayed temperature reading stays in
the thermometer unit memory. When the ignition
switch is turned to the On position again, the ther-
mometer will display the memory temperature if the
engine coolant temperature is above about 43É C
(109É F). If the engine coolant temperature is below
about 43É C (109É F), the thermometer will display
the actual temperature sensed by the ambient tem-
perature sensor. The thermometer temperature dis-
play update interval varies with the vehicle speed;
therefore, if the temperature reading seems inaccu-
rate, drive the vehicle for at least three minutes
while maintaining a speed of 48 kilometers-per-hour
(30 miles-per-hour) or higher.
The thermometer function is supported by an
ambient temperature sensor. The sensor is mounted
outside the passenger compartment near the front
and center of the vehicle, and is hard wired to the
module. The ambient temperature sensor is available
as a separate service item.
STANDARD PROCEDURE
STANDARD PROCEDURE - COMPASS
CALIBRATION
CAUTION: Do not place any external magnets, such
as magnetic roof mount antennas, in the vicinity of
the compass. Do not use magnetic tools when ser-
vicing the overhead console.
The electronic compass unit features a self-cali-
brating design, which simplifies the calibration pro-
cedure. This feature automatically updates the
compass calibration while the vehicle is being driven.
This allows the compass unit to compensate for small
changes in the residual magnetism that the vehicle
may acquire during normal use. If the compass read-
ings appear to be erratic or out of calibration, per-
form the following calibration procedure. Also, new
service replacement compass mini-trip computer
modules must have their compass calibrated using
this procedure. Do not attempt to calibrate the com-
pass near large metal objects such as other vehicles,
large buildings, or bridges; or, near overhead or
underground power lines.
(1) Start the engine. If the compass/temperature
data is not currently being displayed, momentarily
depress and release the Step push button to stepthrough the display options until you have reached
the compass/temperature display.
(2) Depress both the U.S./Metric and the Step
push buttons at the same time for more than six sec-
onds, until ªCALº appears in the display, then release
both push buttons. The ªCALº in the display indi-
cates that the compass is in the calibration mode.
(3) Drive the vehicle on a level surface, at least
fifty feet away from large metal objects and power
lines, in all four compass directions, such as driving
around a city block several times or driving in two to
three complete circles at a slow to medium speed.
(4) When the calibration is successfully completed,
ªCALº will disappear from the display and normal
compass mini-trip computer operation will resume.
NOTE: If the ªCALº message remains in the display,
either there is excessive magnetism near the com-
pass, or the unit is faulty. Repeat the calibration
procedure at least one more time.
NOTE: If the wrong direction is still indicated in the
compass display, the area selected for calibration
may be too close to a strong magnetic field. Repeat
the calibration procedure in another location.
STANDARD PROCEDURE - COMPASS
VARIATION ADJUSTMENT
Compass variance, also known as magnetic decli-
nation, is the difference in angle between magnetic
north and true geographic north. In some geographic
locations, the difference between magnetic and geo-
graphic north is great enough to cause the compass
to give false readings. If this problem occurs, the
compass variance must be set. There are two meth-
ods that can be used to enter this information into
the compass mini-trip computer module. They are
the zone method and the direct method.
ZONE METHOD
(1) Using the Variance Settings map, find your
geographic location and note the zone number (Fig.
2).
(2) Turn the ignition switch to the On position. If
the compass/temperature data is not currently being
displayed, momentarily depress and release the Step
push button to step through the display options until
you have reached the compass/temperature display.
(3) Depress both the U.S./Metric and the Step
push buttons at the same time and hold them down
for more than 100 milliseconds, but not more than
one second. The compass mini-trip computer will
enter the variation adjustment mode and ªVARº
along with the current variance zone will appear in
the display.
8M - 4 MESSAGE SYSTEMSBR/BE
OVERHEAD CONSOLE (Continued)

Page 558 of 2255

DODGE RAM 2002 Service Repair Manual (4) Momentarily depress and release the Step push
button to step through the zone numbers, until the
zone number for your geographic location appears in
the display.
(5) After five seconds, the displa

(4) Momentarily depress and release the Step push
button to step through the zone numbers, until the
zone number for your geographic location appears in
the display.
(5) After five seconds, the displayed zone will auto-
matically be set in the compass mini-trip computer
module memory and normal operation will resume.
(6) Confirm that the correct directions are now
indicated by the compass.
DIRECT METHOD
(1) Turn the vehicle so it is headed in either the
north or south direction. The vehicle must be headed
within 45 degrees of north or south for this procedure
to work. The vehicle may be moving or stationary.
(2) Turn the ignition switch to the On position. If
the compass/temperature data is not currently being
displayed, momentarily depress and release the Step
push button to step through the display options until
you have reached the compass/temperature display.
(3) Depress both the U.S./Metric and the Step
push buttons at the same time and hold them down
for more than 100 milliseconds, but not more than
one second. The compass mini-trip computer will
enter the variation adjustment mode and ªVARº
along with the current variance zone will appear in
the display.
(4) Within the next five seconds, momentarily
depress and release the U.S./Metric push button. The
variance zone will automatically be set in the com-pass mini-trip computer module memory and normal
operation will resume.
(5) If the ªVARº in the display flashes twice before
the compass mini-trip computer module resumes nor-
mal operation, the new variance zone setting was not
accepted. Reorient the vehicle so it is headed within
45 degrees of north or south and repeat this proce-
dure.
STANDARD PROCEDURE - COMPASS
DEMAGNETIZING
A degaussing tool (Special Tool 6029) is used to
demagnetize, or degauss, the overhead console for-
ward mounting screw and the roof panel above the
overhead console. Equivalent units must be rated as
continuous duty for 110/115 volts and 60 Hz. They
must also have a field strength of over 350 gauss at 7
millimeters (0.25 inch) beyond the tip of the probe.
To demagnetize the roof panel and the overhead
console forward mounting screw, proceed as follows:
(1) Be certain that the ignition switch is in the Off
position, before you begin the demagnetizing proce-
dure.
(2) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(3) Slowly approach the head of the overhead con-
sole forward mounting screw with the degaussing
tool connected.
Fig. 2 Variance Settings
BR/BEMESSAGE SYSTEMS 8M - 5
OVERHEAD CONSOLE (Continued)

Page 559 of 2255

DODGE RAM 2002 Service Repair Manual (4) Contact the head of the screw with the plastic
coated tip of the degaussing tool for about two sec-
onds.
(5) With the degaussing tool still energized, slowly
back it away from the screw. When the

(4) Contact the head of the screw with the plastic
coated tip of the degaussing tool for about two sec-
onds.
(5) With the degaussing tool still energized, slowly
back it away from the screw. When the tip of the tool
is at least 61 centimeters (2 feet) from the screw
head, disconnect the tool.
(6) Place a piece of paper approximately 22 by 28
centimeters (8.5 by 11 inches), oriented on the vehicle
lengthwise from front to rear, on the center line of
the roof at the windshield header (Fig. 3). The pur-
pose of the paper is to protect the roof panel from
scratches, and to define the area to be demagnetized.
(7) Connect the degaussing tool to an electrical
outlet, while keeping the tool at least 61 centimeters
(2 feet) away from the compass unit.
(8) Slowly approach the center line of the roof
panel at the windshield header, with the degaussing
tool connected.
(9) Contact the roof panel with the plastic coated
tip of the degaussing tool. Be sure that the template
is in place to avoid scratching the roof panel. Using a
slow, back-and-forth sweeping motion, and allowing
13 millimeters (0.50 inch) between passes, move the
tool at least 11 centimeters (4 inches) to each side ofthe roof center line, and 28 centimeters (11 inches)
back from the windshield header.
(10) With the degaussing tool still energized,
slowly back it away from the roof panel. When the
tip of the tool is at least 61 centimeters (2 feet) from
the roof panel, disconnect the tool.
(11) Calibrate the compass and adjust the compass
variance (Refer to 8 - ELECTRICAL/OVERHEAD
CONSOLE - STANDARD PROCEDURE).
REMOVAL
OVERHEAD CONSOLE REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open the garage door opener storage bin door
and locate the two overhead console latch tabs near
the front of the bin (Fig. 4).
(3) While pulling gently downward on the front of
the overhead console, push the latch tabs forward
until each latch is disengaged from its receptacle in
the inner roof panel.
(4) Slide the overhead console rearward far enough
to disengage the two mounting hooks on the rear of
the housing from the mounting holes in the inner
roof panel (Fig. 5).
(5) Lower the overhead console from the headliner
far enough to access the wire harness connector.
(6) Disconnect the roof wire harness connector
from the overhead console wire harness connector.
(7) Remove the overhead console from the vehicle.
Fig. 3 Roof Demagnetizing Pattern
Fig. 4 Overhead Console Latch Tabs
1 - PUSH BUTTON
2 - GARAGE DOOR OPENER STORAGE BIN DOOR
3 - LATCH TABS
8M - 6 MESSAGE SYSTEMSBR/BE
OVERHEAD CONSOLE (Continued)

Page 560 of 2255

DODGE RAM 2002 Service Repair Manual DISASSEMBLY
OVERHEAD CONSOLE DISASSEMBLY
GARAGE DOOR OPENER STORAGE BIN
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the overhead console from the head-
liner (Refer to 8

DISASSEMBLY
OVERHEAD CONSOLE DISASSEMBLY
GARAGE DOOR OPENER STORAGE BIN
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
(3) If the vehicle is so equipped, remove the three
screws that secure the compass mini-trip computer
module to the back side of the overhead console hous-
ing. Move the module aside as needed for access to
the pivot latches that are integral to the overhead
console housing for the garage door opener storage
bin door pivot pins.
(4) Open the garage door opener storage bin door.
(5) From the back side of the of the overhead con-
sole housing, gently pry one of the pivot latches (Fig.
6) forward while pulling the garage door opener stor-
age bin door pivot arm rearward until the pivot pin
is disengaged from the latch. Repeat this step to dis-
engage the second pivot pin from its pivot latch.
(6) From the face side of the overhead console
housing, remove the garage door opener storage bin
door from the storage bin.
SUNGLASS STORAGE BIN
REMOVAL
(1) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
(2) Remove the four screws that secure the reading
and courtesy lamp housing to the back side of the
overhead console housing. Move the lamp housing
aside as needed for access to the pivot latches that
are integral to the overhead console housing for the
sunglasses storage bin pivot pins.
(3) Open the sunglasses storage bin.
(4) From the back side of the of the overhead con-
sole housing, gently pry one of the pivot latches for-
ward while pulling the sunglasses storage bin pivot
arm rearward until the pivot pin is disengaged from
the latch. Repeat this step to disengage the second
pivot pin from its pivot latch.
(5) From the face side of the overhead console
housing, remove the sunglasses storage bin from the
overhead console.
COMPASS MINI-TRIP LENS
REMOVAL
Overhead consoles equipped with the optional com-
pass mini-trip computer have a lens installed in the
front of the overhead console housing through which
the Vacuum-Fluorescent Display can be viewed. If
the overhead console is not equipped with the com-
pass mini-trip computer option, a plastic cover plug
is installed in the front of the overhead console hous-
ing in place of the lens.
(1) Remove the overhead console from the head-
liner (Refer to 8 - ELECTRICAL/OVERHEAD CON-
SOLE - REMOVAL).
Fig. 5 Overhead Console Remove/Install
1 - HEADLINER
2 - MOUNTING HOOKS
3 - OVERHEAD CONSOLE
4 - GARAGE DOOR OPENER STORAGE BIN DOOR
5 - WIRE HARNESS CONNECTOR
6 - INNER ROOF PANEL
Fig. 6 Garage Door Opener Storage Bin Door Pivot
Latches
1 - PIVOT LATCHES
2 - COMPASS MINI-TRIP COMPUTER MODULE
3 - GARAGE DOOR OPENER STORAGE BIN DOOR PIVOT
ARMS
BR/BEMESSAGE SYSTEMS 8M - 7
OVERHEAD CONSOLE (Continued)

Load next 8 pages

Page: < prev 1-10 ... 521-528 529-536 537-544 545-552 553-560 561-568 569-576 577-584 585-592 ... 2256 next >

fuses radio antenna dead battery open trunk ad blue fuel pressure load capacity