2002 DODGE RAM Service Repair Manual

Page 1257 of 2255

DODGE RAM 2002  Service Repair Manual (2) Remove the back plate (Fig. 159).
(3) Mark TOP on the gerotor planetary using a felt
tip pen (Fig. 159).
(4) Remove the gerotor planetary (Fig. 159).
Inspect for excessive wear or damage. Inspect

Page 1258 of 2255

DODGE RAM 2002  Service Repair Manual (3) Install the pump (Fig. 158). Tighten the oil
pump mounting bolts in two steps, in the sequence
shown in (Fig. 164).
²Step 1ÐTighten to 5 N´m (44 in. lbs.) torque.
²Step 2ÐTighten to 24 N´m (

Page 1259 of 2255

DODGE RAM 2002  Service Repair Manual (7) Apply a bead of MopartSilicone Rubber Adhe-
sive Sealant or equivalent to the gear housing cover
sealing surface.
(8) Install the gear housing cover (Refer to 9 -
ENGINE/VALVE TIMING/GEAR HOUSING

Page 1260 of 2255

DODGE RAM 2002  Service Repair Manual (8) Position the charge air cooler outlet tube onto
the air inlet housing (Fig. 166). Tighten the clamps
to 8 N´m (72 in. lbs.) torque.(9) Perform the fuel system air bleed procedure
(Refer to 14 - F

Page 1261 of 2255

DODGE RAM 2002  Service Repair Manual INSPECTION
Inspect the exhaust manifold for cracks. Measure
the exhaust manifold for flatness. Place a ruler over
all of the exhaust ports and insert a feeler gauge
between the port flange and the rul

Page 1262 of 2255

DODGE RAM 2002  Service Repair Manual (7) Position the charge air cooler inlet pipe to the
turbocharger. With the clamp in position, tighten the
clamp nut to 8 N´m (72 in. lbs.) torque.
(8) Position the air inlet hose to the turbocharger

Page 1263 of 2255

DODGE RAM 2002  Service Repair Manual (18) Remove the camshaft (Refer to 9 - ENGINE/
ENGINE BLOCK/CAMSHAFT & BEARINGS (IN
BLOCK) - REMOVAL).
(19) Remove the six front oil pan fasteners.
(20) Remove the gear housing fasteners.
NOTE: Use ca

Page 1264 of 2255

DODGE RAM 2002  Service Repair Manual (8) Install and tighten the gear housing bolts to 24
N´m (18 ft. lbs.) torque.
(9) Install and tighten the oil pan bolts to 24 N´m
(18 ft. lbs.) torque.
(10) Install the camshaft (Refer to 9 - ENGIN