2002 DODGE RAM Service Repair Manual

Page 1801 of 2255

DODGE RAM 2002  Service Repair Manual OVERDRIVE GEARTRAIN
(1) Remove overdrive clutch wave spring (Fig.
126).(2) Remove overdrive clutch reaction snap-ring
(Fig. 127). Note that snap-ring is located in same
groove as wave spring.
(3) Remo

Page 1802 of 2255

DODGE RAM 2002  Service Repair Manual (6) Lift gear case up and off geartrain assembly
(Fig. 131).
(7) Remove snap-ring that retains rear bearing on
output shaft.
(8) Remove rear bearing from output shaft (Fig.
132).
DIRECT CLUTCH, HUB AN

Page 1803 of 2255

DODGE RAM 2002  Service Repair Manual (4) Remove direct clutch pack snap-ring (Fig. 134).
(5) Remove direct clutch hub retaining ring (Fig.
135).
(6) Release press load slowly and completely (Fig.
136).
(7) Remove Special Tool 6227-1. The

Page 1804 of 2255

DODGE RAM 2002  Service Repair Manual GEARTRAIN
(1) Remove direct clutch hub and spring (Fig. 137).
(2) Remove sun gear and spring plate. Then
remove planetary thrust bearing and planetary gear
(Fig. 138).(3) Remove overrunning clutch ass

Page 1805 of 2255

DODGE RAM 2002  Service Repair Manual (7) Remove direct clutch drum rear retaining ring
(Fig. 141).
(8) Remove direct clutch drum outer retaining ring
(Fig. 142).
(9) Mark annulus gear and output shaft for assem-
bly alignment reference (

Page 1806 of 2255

DODGE RAM 2002  Service Repair Manual (10) Remove snap-ring that secures annulus gear
on output shaft (Fig. 144). Use two screwdrivers to
unseat and work snap-ring out of groove as shown.
(11) Remove annulus gear from output shaft (Fig.
1

Page 1807 of 2255

DODGE RAM 2002  Service Repair Manual Replace the shaft pilot bushing and inner bushing
if damaged. Replace either shaft bearing if rough or
noisy. Replace the bearing snap-rings if distorted or
cracked.
Check the machined surfaces on the

Page 1808 of 2255

DODGE RAM 2002  Service Repair Manual (6) Slide clutch drum forward and install inner
retaining ring (Fig. 149).
(7) Install rear bearing and snap-ring on output
shaft (Fig. 150). Be sure locating ring groove in bear-
ing is toward rear.