2002 DODGE RAM Service Repair Manual

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Page 1265 of 2255

DODGE RAM 2002 Service Repair Manual (8) Remove viscous fan/drive assembly (Refer to 7 -
COOLING/ENGINE/RADIATOR FAN - REMOVAL).
(9) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(10) Remov

Page 1266 of 2255

DODGE RAM 2002 Service Repair Manual (8) Install the fan support/hub assy. (Fig. 179) and
tighten bolts to 24 N´m (18 ft. lbs.) torque.
(9) Install the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATIO

Page 1267 of 2255

Page 1268 of 2255

DODGE RAM 2002 Service Repair Manual EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION
DESCRIPTION - 5.9/8.0L.................2
DESCRIPTIONÐ5.9L DIESEL.............3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - GAS

EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION
DESCRIPTION - 5.9/8.0L.................2
DESCRIPTIONÐ5.9L DIESEL.............3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - GAS ENGINE . . . 4
DIAGNOSIS AND TESTING - DIESEL
ENGINE..............................4
SPECIFICATIONS
TORQUE.............................5
CATALYTIC CONVERTER - 3.9L/5.2L/5.9L
DESCRIPTION..........................5
OPERATION............................5
REMOVAL.............................5
INSPECTION...........................6
INSTALLATION..........................6
CATALYTIC CONVERTER - 5.9L HD/8.0L
DESCRIPTION..........................6
OPERATION............................6
REMOVAL.............................6
INSPECTION...........................6
INSTALLATION..........................7
EXHAUST PIPE - 3.9L/5.2L/5.9L
REMOVAL.............................7
INSPECTION...........................7
INSTALLATION..........................7
EXHAUST PIPE - 5.9L HD/8.0L
REMOVAL.............................7
INSPECTION...........................8
INSTALLATION..........................8
EXHAUST PIPE - 5.9L DIESEL
REMOVAL.............................9
INSPECTION...........................9
INSTALLATION..........................9
HEAT SHIELDS
DESCRIPTION.........................10
REMOVAL.............................10
INSTALLATION.........................10
MUFFLER - 3.9L/5.2L/5.9L/8.0L
REMOVAL.............................10INSTALLATION.........................10
MUFFLER - 5.9L DIESEL
REMOVAL.............................11
INSTALLATION.........................11
TAILPIPE - 3.9L/5.2L/5.9L
REMOVAL.............................11
INSPECTION..........................11
INSTALLATION.........................11
TAILPIPE - 5.9L HD/8.0L
REMOVAL.............................12
INSPECTION..........................12
INSTALLATION.........................12
TAILPIPE - 5.9L DIESEL
REMOVAL.............................12
INSPECTION..........................12
INSTALLATION.........................13
RESONATOR
REMOVAL.............................13
INSTALLATION.........................13
TURBOCHARGER SYSTEM
DIAGNOSIS AND TESTING -
TURBOCHARGER BOOST PRESSURE.....13
TURBOCHARGER
DESCRIPTION.........................14
OPERATION...........................14
REMOVAL.............................15
CLEANING............................16
INSPECTION..........................16
INSTALLATION.........................17
CHARGE AIR COOLER AND PLUMBING
DESCRIPTION.........................18
OPERATION...........................18
DIAGNOSIS AND TESTING - CHARGE AIR
COOLER SYSTEM - LEAKS..............18
REMOVAL.............................18
CLEANING............................19
INSPECTION..........................19
INSTALLATION.........................20
BR/BEEXHAUST SYSTEM 11 - 1

Page 1269 of 2255

DODGE RAM 2002 Service Repair Manual EXHAUST SYSTEM
DESCRIPTION
DESCRIPTION - 5.9/8.0L
CAUTION: Avoid application of rust prevention com-
pounds or undercoating materials to exhaust sys-
tem floor pan exhaust heat shields. Light overspra

Page 1270 of 2255

DODGE RAM 2002 Service Repair Manual DESCRIPTIONÐ5.9L DIESEL
CAUTION: Avoid application of rust prevention com-
pounds or undercoating materials to exhaust sys-
tem floor pan exhaust heat shields. Light overspray
near the edges is permi

Page 1271 of 2255

DODGE RAM 2002 Service Repair Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - GAS ENGINE
EXHAUST SYSTEM DIAGNOSIS CHART
CONDITION POSSIBLE CAUSE CORRECTION
EXCESSIVE EXHAUST
NOISE OR LEAKING
EXHAUST GASES1. Leaks at pipe joints. 1.

Page 1272 of 2255

DODGE RAM 2002 Service Repair Manual SPECIFICATIONS
TORQUE
DESCRIPTION N´m Ft. In.
Lbs. Lbs.
Adjusting StrapÐBolt 23 Ð 200
Air Heater Power SupplyÐ
Nuts14 Ð 124
Air Inlet HousingÐBolts 24 18 Ð
Cab Heater Supply/Return
LineÐNuts24

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