2002 DODGE RAM Service Repair Manual

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Page 1929 of 2255

DODGE RAM 2002 Service Repair Manual (4) Tap input gear out of bearing with plastic mal- let (Fig. 31). (5) Remove input gear and planetary/PTO gear as assembly (Fig. 32). INPUT AND PLANETARY GEAR The only removable parts in the planetar

Page 1930 of 2255

DODGE RAM 2002 Service Repair Manual Inspect the spline teeth on the synchronizer hub (Fig. 38). If evidence of chipping or excessive wear is apparent, replace the hub. The hooked end of each synchronizer spring should be inserted in one

Page 1931 of 2255

DODGE RAM 2002 Service Repair Manual Check condition of the shift fork pads (Fig. 39). The pads should be replaced if cracked, worn, or loose (wont stay on fork). The shift forks, clutch and sleeve should all be checked for wear, cracks

Page 1932 of 2255

DODGE RAM 2002 Service Repair Manual Fig. 40 Shift Fork Components 1 - SUPPORT SLEEVE 5 - MODE FORK AND SHIFT RAIL 2 - RANGE FORK 6 - SPRING 3 - SHIFT SECTOR 7 - CUP 4 - POPPET PLUNGER, SPRING, SCREW 8 - SLIDING CLUTCH Fig. 41 Planetary

Page 1933 of 2255

DODGE RAM 2002 Service Repair Manual ASSEMBLY BEARINGS AND SEALS (1) Using Remover C-4210 and Handle C-4171, drive input shaft bearing from case from inside annu- lus gear opening (Fig. 42). (2) Install locating ring on new bearing. (3)

Page 1934 of 2255

DODGE RAM 2002 Service Repair Manual (10) Install new oil seal in front bearing retainer with Installer 7884 (Fig. 47). (11) Remove seal from oil pump with suitable pry tool. (12) Install new seal in oil pump with Installer 7888 (Fig. 48

Page 1935 of 2255

DODGE RAM 2002 Service Repair Manual (13) Inspect carrier needle bearing. If bearing is worn, rough, or damaged in any way, remove it with a brass punch and hammer (Fig. 49). (14) Install new needle bearing in planetary car- rier (Fig. 5

Page 1936 of 2255

DODGE RAM 2002 Service Repair Manual INPUT AND PLANETARY GEAR (1) Lubricate planetary components with transmis- sion fluid. (2) Install first thrust washer in carrier (Fig. 55). Lube washer with petroleum jelly before installation. (3) S
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