2002 DODGE RAM Service Repair Manual

Page 185 of 2255

DODGE RAM 2002  Service Repair Manual Fig. 39 CLUTCH PACK
1 - CLUTCH PACK
2 - SIDE GEAR
3 - PINION GEARS AND MATE SHAFT
4 - ALIGNMENT MARKS
Fig. 40 CASE HALF BOLTS
1 - FIXTURE
2 - CASE BOLTS
3 - TORQUE WRENCH
Fig. 41 DIFFERENTIAL CASE BEA

Page 186 of 2255

DODGE RAM 2002  Service Repair Manual PINION GEAR/RING GEAR/
TONE RING
REMOVAL
NOTE: The ring and pinion gears are service as a
matched set. Never replace the ring gear without
replacing the matched pinion gear.
(1) Remove differential fr

Page 187 of 2255

DODGE RAM 2002  Service Repair Manual (11) Remove front pinion bearing cup with
Remover C-4307 and Handle C±4171 (Fig. 46).
(12) Remove rear bearing cup with Remover D-159
and Handle C-4171 (Fig. 47).
(13) Remove pinion depth shims under

Page 188 of 2255

DODGE RAM 2002  Service Repair Manual (4) Install pinion front bearing and oil slinger, if
equipped. Apply a light coating of gear lubricant on
the lip of pinion seal.
(5) Installnewpinion seal with an appropriate
installer (Fig. 51).
NOT

Page 189 of 2255

DODGE RAM 2002  Service Repair Manual (10) Check bearing rotating torque with an inch
pound torque wrench (Fig. 54). Pinion rotating torque
should be:
²Original Bearings: 1 to 3 N´m (10 to 20 in. lbs.).
²New Bearings: 2.8 to 5.1 N´m (

Page 190 of 2255

DODGE RAM 2002  Service Repair Manual BRAKES
TABLE OF CONTENTS
page page
BRAKES - BASE........................... 1BRAKES - ABS........................... 35
BRAKES - BASE
TABLE OF CONTENTS
page page
BRAKES - BASE
SPECIFICATIONS
BASE BRAK

Page 191 of 2255

DODGE RAM 2002  Service Repair Manual BRAKE PADS/SHOES
REMOVAL
REMOVAL - REAR.....................23
REMOVAL - FRONT....................24
INSTALLATION
INSTALLATION - REAR.................25
INSTALLATION - FRONT................26
MASTER C

Page 192 of 2255

DODGE RAM 2002  Service Repair Manual TORQUE CHART
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Booster
Mounting Nuts To
Dashpanel28 21 250
Master Cylinder
Mounting Nuts23 17 200
Master Cylinder
Brake Lines21 16 190
Combinatio