2002 DODGE RAM Service Repair Manual

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Page 1905 of 2255

DODGE RAM 2002 Service Repair Manual (15) Install new o-ring on vacuum/indicator switch, if necessary.Install vacuum/indicator switch (Fig. 74). Tighten switch to 20-34 N´m (15-25 ft. lbs.) torque. (16) Install new sector shaft o-ring a

Page 1906 of 2255

DODGE RAM 2002 Service Repair Manual Fig. 74 Vacuum/Indicator Switch Installation 1 - 1-1/16º SOCKET 2 - INDICATOR SWITCH Fig. 75 Sector Shaft O-Ring And Retainer Installation 1 - SECTOR SHAFT BORE 2 - O-RING 3 - O-RING RETAINER Fig. 76

Page 1907 of 2255

DODGE RAM 2002 Service Repair Manual FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Install front output shaft in bearing (Fig. 79). (2) Insert front sprocket in drive chain (Fig. 80). (3) Install drive chain around mainshaft sprocket (Fig. 80).

Page 1908 of 2255

DODGE RAM 2002 Service Repair Manual (3) Insert oil pickup tube in oil pump and position pump in rear case (Fig. 86).(4) Apply bead of MopartGasket Maker, or equiv- alent, to mating surface of front case. Keep sealer bead width to maximu

Page 1909 of 2255

DODGE RAM 2002 Service Repair Manual ²flange head bolts to 47-61 N´m (35-45 ft. lbs.) ²all other bolts/nuts to 27-34 N´m (20-25 ft. lbs.) (10) Install rear output bearing and snap-ring to output shaft. COMPANION FLANGE (1) Install co

Page 1910 of 2255

DODGE RAM 2002 Service Repair Manual REAR RETAINER AND EXTENSION (1) Clean mating surfaces of transfer case housing and the rear retainer of any original gasket material. (2) Install new rear retainer gasket onto the trans- fer case hous

Page 1911 of 2255

DODGE RAM 2002 Service Repair Manual (11) Apply MopartSilicone Sealer to threads of rear extension housing bolts. Then install and tighten bolts to 27-34 N´m (20-25 ft. lbs.) torque. INSTALLATION (1) Align and seat transfer case on tran

Page 1912 of 2255

DODGE RAM 2002 Service Repair Manual SPECIAL TOOLS TRANSFER CASE - NV241LD Handle, Universal - C-4171 Installer, Seal - 6888 Installer, Bearing - 6953 Installer, Seal - C-4210 Remover, Bushing - 6957 Installer, Bushing - 8157 Installer,
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