CONDITION POSSIBLE CAUSES CORRECTION
3. Dirt in fuel system 3. Clean fuel system
4. Burned, warped or pitted valves 4. Install new valves
5. Faulty coil 5. Test and replace as necessary
(Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION
COIL - REMOVAL)
DIAGNOSIS AND TESTINGÐ ENGINE
DIAGNOSIS - MECHANICAL
ENGINE MECHANICAL DIAGNOSIS CHART
CONDITION POSSIBLE CAUSES CORRECTION
NOISY VALVES/LIFTERS 1. High or low oil level in crankcase 1. Check for correct oil level. Adjust
oil level by draining or adding as
needed
2. Thin or diluted oil 2. Change oil. (Refer to 9 -
ENGINE/LUBRICATION/OIL -
STANDARD PROCEDURE)
3. Low oil pressure 3. Check engine oil level. If ok,
Perform oil pressure test. (Refer to
9 - ENGINE/LUBRICATION -
DIAGNOSIS AND TESTING) for
engine oil pressure test/
specifications
4. Dirt in tappets/lash adjusters 4. Clean/replace hydraulic
tappets/lash adjusters
5. Bent push rod(s) 5. Install new push rods
6. Worn rocker arms 6. Inspect oil supply to rocker arms
and replace worn arms as needed
7. Worn tappets/lash adjusters 7. Install new hydraulic tappets/lash
adjusters
8. Worn valve guides 8. Inspect all valve guides and
replace as necessary
9. Excessive runout of valve seats
or valve faces9. Grind valves and seats
CONNECTING ROD NOISE 1. Insufficient oil supply 1. Check engine oil level.
2. Low oil pressure 2. Check engine oil level. If ok,
Perform oil pressure test. (Refer to
9 - ENGINE/LUBRICATION -
DIAGNOSIS AND TESTING) engine
oil pressure test/specifications
3. Thin or diluted oil 3. Change oil to correct viscosity.
(Refer to 9 - ENGINE/
LUBRICATION/OIL - STANDARD
PROCEDURE) for correct
procedure/engine oil specifications
9 - 6 ENGINE 5.9LBR/BE
ENGINE 5.9L (Continued)
CONDITION POSSIBLE CAUSES CORRECTION
3. Dirt in fuel system 3. Clean fuel system
4. Burned, warped or pitted valves 4. Install new valves
5. Faulty coil 5. Test and replace as necessary
(Refer to 8 - ELECTRICAL/
IGNITION CONTROL/IGNITION
COIL - REMOVAL)
DIAGNOSIS AND TESTINGÐ ENGINE
DIAGNOSIS - MECHANICAL
ENGINE MECHANICAL DIAGNOSIS CHART
CONDITION POSSIBLE CAUSES CORRECTION
NOISY VALVES/LIFTERS 1. High or low oil level in crankcase 1. Check for correct oil level. Adjust
oil level by draining or adding as
needed
2. Thin or diluted oil 2. Change oil. (Refer to 9 -
ENGINE/LUBRICATION/OIL -
STANDARD PROCEDURE)
3. Low oil pressure 3. Check engine oil level. If ok,
Perform oil pressure test. (Refer to
9 - ENGINE/LUBRICATION -
DIAGNOSIS AND TESTING) for
engine oil pressure test/
specifications
4. Dirt in tappets/lash adjusters 4. Clean/replace hydraulic
tappets/lash adjusters
5. Bent push rod(s) 5. Install new push rods
6. Worn rocker arms 6. Inspect oil supply to rocker arms
and replace worn arms as needed
7. Worn tappets/lash adjusters 7. Install new hydraulic tappets/lash
adjusters
8. Worn valve guides 8. Inspect all valve guides and
replace as necessary
9. Excessive runout of valve seats
or valve faces9. Grind valves and seats
CONNECTING ROD NOISE 1. Insufficient oil supply 1. Check engine oil level.
2. Low oil pressure 2. Check engine oil level. If ok,
Perform oil pressure test. (Refer to
9 - ENGINE/LUBRICATION -
DIAGNOSIS AND TESTING) engine
oil pressure test/specifications
3. Thin or diluted oil 3. Change oil to correct viscosity.
(Refer to 9 - ENGINE/
LUBRICATION/OIL - STANDARD
PROCEDURE) for correct
procedure/engine oil specifications
BR/BEENGINE 8.0L 9 - 61
ENGINE 8.0L (Continued)
In either case, air bubbles can cause overheating
and/or fluid oxidation, and varnishing. This can
interfere with normal valve, clutch, and accumulator
operation. Foaming can also result in fluid escaping
from the transmission vent where it may be mis-
taken for a leak.
Along with fluid level, it is important to check the
condition of the fluid. When the fluid smells burned,
and is contaminated with metal or friction material
particles, a complete transmission recondition is
needed. Be sure to examine the fluid on the dipstick
closely. If there is any doubt about its condition,
drain out a sample for a double check.
After the fluid has been checked, seat the dipstick
fully to seal out water and dirt.
The transmission has a dipstick to check oil level.
It is located on the right side of the engine. Be sure
to wipe all dirt from dipstick handle before removing.
Fluid level is checked with the engine running at
curb idle speed, the transmission in NEUTRAL and
the transmission fluid at normal operating tempera-
ture.The engine should be running at idle
speed for at least one minute, with the vehicle
on level ground.
The transmission fluid level can be checked two
ways.
PROCEDURE ONE
(1) Transmission fluid must be at normal operat-
ing temperature for accurate fluid level check. Drive
vehicle if necessary to bring fluid temperature up to
normal hot operating temperature of 82ÉC (180ÉF).
(2) Position vehicle on level surface.
(3) Start and run engine at curb idle speed.
(4) Apply parking brakes.
(5) Shift transmission momentarily into all gear
ranges. Then shift transmission back to NEUTRAL.
(6) Clean top of filler tube and dipstick to keep
dirt from entering tube.
(7) Remove dipstick (Fig. 89) and check fluid level
as follows:
(a) Correct acceptable level is in crosshatch area.
(b) Correct maximum level is to MAX arrow
mark.
(c) Incorrect level is at or below MIN line.
(d)
If fluid is low, add only enough MopartATF +4,
type 9602, to restore correct level. Do not overfill.
PROCEDURE TWO
(1) Start engine and apply parking brake.
(2) Shift the transmission into DRIVE for approxi-
mately 2 seconds.
(3) Shift the transmission into REVERSE for
approximately 2 seconds.
(4) Shift the transmission into PARK.
(5) Hook up DRBtscan tool and select engine.(6) Select sensors.
(7) Read the transmission temperature value.
(8) Compare the fluid temperature value with the
figure. (Fig. 90)
(9) Adjust transmission fluid level shown on the
dipstick according to the figure.
NOTE: After adding any fluid to the transmission,
wait a minimum of 2 minutes for the oil to fully
drain from the fill tube into the transmission before
rechecking the fluid level.
(10) Check transmission for leaks.
STANDARD PROCEDURE - FLUID AND FILTER
REPLACEMENT
For proper service intervals (Refer to LUBRICA-
TION & MAINTENANCE/MAINTENANCE SCHED-
ULES - DESCRIPTION). The service fluid fill after a
filter change is approximately 3.8 liters (4.0 quarts).
REMOVAL
(1) Hoist and support vehicle on safety stands.
(2) Place a large diameter shallow drain pan
beneath the transmission pan.
(3) Remove bolts holding front and sides of pan to
transmission (Fig. 91).
(4) Loosen bolts holding rear of pan to transmis-
sion.
(5) Slowly separate front of pan and gasket away
from transmission allowing the fluid to drain into
drain pan.
(6) Hold up pan and remove remaining bolt hold-
ing pan to transmission.
(7) While holding pan level, lower pan and gasket
away from transmission.
(8) Pour remaining fluid in pan into drain pan.
(9) Remove screws holding filter to valve body
(Fig. 92).
(10) Separate filter from valve body and pour fluid
in filter into drain pan.
(11) Dispose of used trans fluid and filter properly.
Fig. 89 Dipstick Fluid Level Marks - Typical
1 - DIPSTICK
2 - MAXIMUM CORRECT FLUID LEVEL
3 - ACCEPTABLE FLUID LEVEL
21 - 158 AUTOMATIC TRANSMISSION - 46REBR/BE
FLUID AND FILTER (Continued)
sludge and/or debris. The torque converter should
also be replaced at the same time.
Failure to flush the cooler and lines will result in
recontamination. Flushing applies to auxiliary cool-
ers as well. The torque converter should also be
replaced whenever a failure generates sludge and
debris. This is necessary because normal converter
flushing procedures will not remove all contami-
nants.
STANDARD PROCEDURE
STANDARD PROCEDURE - FLUID LEVEL
CHECK
Low fluid level can cause a variety of conditions
because it allows the pump to take in air along with
the fluid. As in any hydraulic system, air bubbles
make the fluid spongy, therefore, pressures will be
low and build up slowly.
Improper filling can also raise the fluid level too
high. When the transmssion has too much fluid, the
geartrain churns up foam and cause the same condi-
tions which occur with a low fluid level.
In either case, air bubbles can cause overheating
and/or fluid oxidation, and varnishing. This can
interfere with normal valve, clutch, and accumulator
operation. Foaming can also result in fluid escaping
from the transmission vent where it may be mis-
taken for a leak.
Along with fluid level, it is important to check the
condition of the fluid. When the fluid smells burned,
and is contaminated with metal or friction material
particles, a complete transmission recondition is
needed. Be sure to examine the fluid on the dipstick
closely. If there is any doubt about its condition,
drain out a sample for a double check.
After the fluid has been checked, seat the dipstick
fully to seal out water and dirt.
The transmission has a dipstick to check oil level.
It is located on the right side of the engine. Be sure
to wipe all dirt from dipstick handle before removing.
Fluid level is checked with the engine running at
curb idle speed, the transmission in NEUTRAL and
the transmission fluid at normal operating tempera-
ture.The engine should be running at idle
speed for at least one minute, with the vehicle
on level ground.
The transmission fluid level can be checked two
ways.
PROCEDURE ONE
(1) Transmission fluid must be at normal operat-
ing temperature for accurate fluid level check. Drive
vehicle if necessary to bring fluid temperature up to
normal hot operating temperature of 82ÉC (180ÉF).(2) Position vehicle on level surface.
(3) Start and run engine at curb idle speed.
(4) Apply parking brakes.
(5) Shift transmission momentarily into all gear
ranges. Then shift transmission back to NEUTRAL.
(6) Clean top of filler tube and dipstick to keep
dirt from entering tube.
(7) Remove dipstick (Fig. 83) and check fluid level
as follows:
(a) Correct acceptable level is in crosshatch area.
(b) Correct maximum level is to MAX arrow
mark.
(c) Incorrect level is at or below MIN line.
(d) If fluid is low, add only enough MopartAT F
+4, type 9602, to restore correct level. Do not over-
fill.
PROCEDURE TWO
(1) Start engine and apply parking brake.
(2) Shift the transmission into DRIVE for approxi-
mately 2 seconds.
(3) Shift the transmission into REVERSE for
approximately 2 seconds.
(4) Shift the transmission into PARK.
(5) Hook up DRBtscan tool and select engine.
(6) Select sensors.
(7) Read the transmission temperature value.
(8) Compare the fluid temperature value with the
chart.
(9) Adjust transmission fluid level shown on the
dipstick according to the chart (Fig. 84).
NOTE: After adding any fluid to the transmission,
wait a minimum of 2 minutes for the oil to fully
drain from the fill tube into the transmission before
rechecking the fluid level.
(10) Check transmission for leaks.
Fig. 83 Dipstick Fluid Level MarksÐTypical
1 - DIPSTICK
2 - MAXIMUM CORRECT FLUID LEVEL
3 - ACCEPTABLE FLUID LEVEL
21 - 328 AUTOMATIC TRANSMISSION - 47REBR/BE
FLUID AND FILTER (Continued)
ABS - DESCRIPTION, BRAKES...........5-35
ABS - OPERATION, BRAKES.............5-36
ABS BRAKE SYSTEM - STANDARD
PROCEDURE, BLEEDING................5-36
ABS INDICATOR - DESCRIPTION.........8J-14
ABS INDICATOR - OPERATION..........8J-14
A/C APPLICATION TABLE,
SPECIFICATIONS......................24-7
A/C COMPRESSOR - DESCRIPTION......24-46
A/C COMPRESSOR - DIAGNOSIS AND
TESTING...........................24-47
A/C COMPRESSOR - INSTALLATION......24-48
A/C COMPRESSOR - OPERATION........24-46
A/C COMPRESSOR - REMOVAL.........24-47
A/C COMPRESSOR CLUTCH -
DESCRIPTION.......................24-11
A/C COMPRESSOR CLUTCH -
INSPECTION........................24-15
A/C COMPRESSOR CLUTCH -
INSTALLATION.......................24-15
A/C COMPRESSOR CLUTCH -
OPERATION.........................24-13
A/C COMPRESSOR CLUTCH - REMOVAL . . 24-13
A/C COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE...............24-13
A/C COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING.............24-13
A/C COMPRESSOR CLUTCH RELAY -
DESCRIPTION.......................24-17
A/C COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING...............24-17
A/C COMPRESSOR CLUTCH RELAY -
INSTALLATION.......................24-18
A/C COMPRESSOR CLUTCH RELAY -
OPERATION.........................24-17
A/C COMPRESSOR CLUTCH RELAY -
REMOVAL..........................24-18
A/C CONDENSER - DESCRIPTION........24-49
A/C CONDENSER - INSTALLATION.......24-50
A/C CONDENSER - OPERATION..........24-49
A/C CONDENSER - REMOVAL...........24-49
A/C EVAPORATOR - DESCRIPTION.......24-53
A/C EVAPORATOR - INSTALLATION......24-53
A/C EVAPORATOR - OPERATION.........24-53
A/C EVAPORATOR - REMOVAL..........24-53
A/C HEATER CONTROL - DIAGNOSIS
AND TESTING.......................24-18
A/C HIGH PRESSURE SWITCH -
DESCRIPTION.......................24-20
A/C HIGH PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-20
A/C HIGH PRESSURE SWITCH -
INSTALLATION.......................24-20
A/C HIGH PRESSURE SWITCH -
OPERATION.........................24-20
A/C HIGH PRESSURE SWITCH -
REMOVAL..........................24-20
A/C LINE COUPLERS - DESCRIPTION.....24-40
A/C LINE COUPLERS - OPERATION......24-41
A/C LINE COUPLERS - STANDARD
PROCEDURE........................24-44
A/C LOW PRESSURE SWITCH -
DESCRIPTION.......................24-21
A/C LOW PRESSURE SWITCH -
DIAGNOSIS AND TESTING.............24-21
A/C LOW PRESSURE SWITCH -
INSTALLATION.......................24-21
A/C LOW PRESSURE SWITCH -
OPERATION
.........................24-21
A/C LOW PRESSURE SWITCH -
REMOVAL
..........................24-21
A/C ORIFICE TUBE - DESCRIPTION
.......24-54
A/C ORIFICE TUBE - INSTALLATION
......24-54
A/C ORIFICE TUBE - OPERATION
........24-54
A/C ORIFICE TUBE - REMOVAL
..........24-54
A/C PERFORMANCE - DIAGNOSIS AND
TESTING
............................24-2
ACCELERATOR PEDAL - INSTALLATION
. . . 14-37
ACCELERATOR PEDAL - REMOVAL
.......14-36
ACCELERATOR PEDAL POSITION
SENSOR - DESCRIPTION
...............14-95
ACCELERATOR PEDAL POSITION
SENSOR - INSTALLATION
..............14-97
ACCELERATOR PEDAL POSITION
SENSOR - OPERATION
................14-95
ACCELERATOR PEDAL POSITION
SENSOR - REMOVAL
..................14-95ACCESSORY DRIVE BELT - DIAGNOSIS
AND TESTING................7-24,7-27,7-30
ACCUMULATOR - DESCRIPTION.........24-55
ACCUMULATOR - DESCRIPTION . . 21-149,21-319
ACCUMULATOR - INSPECTION . . . 21-150,21-320
ACCUMULATOR - INSTALLATION........24-55
ACCUMULATOR - OPERATION..........24-55
ACCUMULATOR - OPERATION....21-150,21-320
ACCUMULATOR - REMOVAL............24-55
A/C-HEATER CONTROL - DESCRIPTION . . . 24-18
A/C-HEATER CONTROL - INSTALLATION . . . 24-19
A/C-HEATER CONTROL - OPERATION.....24-18
A/C-HEATER CONTROL - REMOVAL......24-19
ACTUATION TEST MODE - DESCRIPTION,
CIRCUIT.............................25-2
ACTUATOR - INSTALLATION, BLEND
DOOR.............................24-25
ACTUATOR - INSTALLATION, HEAT/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION, INSIDE
HANDLE.......................23-72,23-80
ACTUATOR - INSTALLATION, PANEL/
DEFROST DOOR.....................24-27
ACTUATOR - INSTALLATION,
RECIRCULATION DOOR................24-28
ACTUATOR - REMOVAL, BLEND DOOR....24-25
ACTUATOR - REMOVAL, HEAT/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, INSIDE HANDLE . 23-72,
23-80
ACTUATOR - REMOVAL, PANEL/DEFROST
DOOR.............................24-26
ACTUATOR - REMOVAL, RECIRCULATION
DOOR.............................24-27
ADAPTER - INSTALLATION, DEFROSTER
AND DEMISTER DUCT.................24-33
ADAPTER - REMOVAL, DEFROSTER AND
DEMISTER DUCT.....................24-33
ADAPTER BRACKET - INSTALLATION,
CAB CHASSIS.......................13-10
ADAPTER BRACKET - REMOVAL, CAB
CHASSIS...........................13-10
ADAPTER HOUSING SEAL - NV4500 -
INSTALLATION.......................21-42
ADAPTER HOUSING SEAL - NV4500 -
REMOVAL..........................21-42
ADAPTER HOUSING SEAL - NV5600 -
INSTALLATION.......................21-85
ADAPTER HOUSING SEAL - NV5600 -
REMOVAL..........................21-85
ADDING ADDITIONAL COOLANT -
STANDARD PROCEDURE................7-16
ADDITIONAL COOLANT - STANDARD
PROCEDURE, ADDING..................7-16
ADDITIVES - STANDARD PROCEDURE,
COOLANT SELECTION..................7-17
ADHESIVE LOCATIONS, SPECIFICATIONS
- STRUCTURAL......................23-44
ADJUSTER - INSTALLATION, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - INSTALLATION, SEAT
TRACK............................23-143
ADJUSTER - REMOVAL, SEAT BELT
TURNING LOOP.....................8O-29
ADJUSTER - REMOVAL, SEAT TRACK....23-143
ADJUSTER ASSEMBLY - INSTALLATION,
ROCKER ARM........................9-26
ADJUSTER ASSEMBLY - REMOVAL,
ROCKER ARM........................9-26
ADJUSTER ASSY - CLEANING, ROCKER
ARM ..............................9-146
ADJUSTER ASSY - DESCRIPTION,
ROCKER ARM.......................9-145
ADJUSTER ASSY - INSPECTION,
ROCKER ARM.......................9-146
ADJUSTER ASSY - INSTALLATION,
ROCKER ARM...................9-148,9-84
ADJUSTER ASSY - REMOVAL, ROCKER
ARM ..........................9-145,9-84
ADJUSTER KNOB - INSTALLATION,
TURNING LOOP HGT
.................8O-30
ADJUSTER KNOB - REMOVAL, TURNING
LOOP HGT
..........................8O-30
ADJUSTMENT - STANDARD
PROCEDURE, COMPASS VARIATION
......8M-4
ADJUSTMENT, ADJUSTMENTS
. . . 23-101,23-102,
23-103
ADJUSTMENT, ADJUSTMENTS
...........5-30ADJUSTMENT, ADJUSTMENTS...........13-2
ADJUSTMENT, ADJUSTMENTS . . . 21-208,21-380
ADJUSTMENT AND VERIFICATION -
STANDARD PROCEDURE, VALVE LASH....9-141
ADJUSTMENT, BANDS..........21-151,21-321
ADJUSTMENT, CARGO DOOR...........23-78
ADJUSTMENT, CENTER BEARING..........3-8
ADJUSTMENT, FRONT DOOR FORE/AFT . . . 23-69
ADJUSTMENT, FRONT DOOR IN/OUT.....23-70
ADJUSTMENT, FRONT DOOR LATCH......23-73
ADJUSTMENT, FRONT DOOR UP/DOWN . . . 23-70
ADJUSTMENT, PARKING BRAKE SHOES....5-33
ADJUSTMENT, SHIFT LEVER.....21-463,21-500
ADJUSTMENTS - ADJUSTMENT . . 23-101,23-102,
23-103
ADJUSTMENTS - ADJUSTMENT..........5-30
ADJUSTMENTS - ADJUSTMENT..........13-2
ADJUSTMENTS - ADJUSTMENT . . 21-208,21-380
ADJUSTMENTS, FOG LAMP UNIT........8L-13
ADJUSTMENTS, FRONT AXLE - 248FBI....3-19
ADJUSTMENTS, GEAR.................19-18
ADJUSTMENTS, HEADLAMP UNIT.......8L-21
ADJUSTMENTS, REAR AXLE - 248RBI.....3-51
ADJUSTMENTS, REAR AXLE - 267RBI.....3-83
ADJUSTMENTS, REAR AXLE - 286RBI....3-112
ADJUSTMENTS, TRANSMISSION
THROTTLE VALVE CABLE.........21-210,21-382
ADJUSTMENTS, VALVE BODY....21-257,21-428
AIR BLEED - STANDARD PROCEDURE....14-61
AIR CLEANER ELEMENT - INSTALLATION . . 9-130
AIR CLEANER ELEMENT - REMOVAL.....9-129
AIR CONDITIONER - DESCRIPTION,
HEATER .............................24-1
AIR CONDITIONER - OPERATION,
HEATER .............................24-1
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE WITH.......7-76
AIR CONDITIONING - INSTALLATION,
WATER PUMP BYPASS HOSE
WITHOUT............................7-77
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH.............7-73
AIR CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT..........7-76
AIR CONTROL MOTOR - DESCRIPTION,
IDLE...............................14-40
AIR CONTROL MOTOR - OPERATION,
IDLE...............................14-40
AIR COOLER AND PLUMBING -
CLEANING, CHARGE..................11-19
AIR COOLER AND PLUMBING -
DESCRIPTION, CHARGE...............11-18
AIR COOLER AND PLUMBING -
INSPECTION, CHARGE.................11-19
AIR COOLER AND PLUMBING -
INSTALLATION, CHARGE...............11-20
AIR COOLER AND PLUMBING -
OPERATION, CHARGE.................11-18
AIR COOLER AND PLUMBING -
REMOVAL, CHARGE..................11-18
AIR COOLER SYSTEM - LEAKS -
DIAGNOSIS AND TESTING, CHARGE......11-18
AIR DAM - INSTALLATION, FRONT........13-2
AIR DAM - REMOVAL, FRONT...........13-2
AIR EXHAUSTER - INSTALLATION.......23-77
AIR EXHAUSTER - REMOVAL...........23-77
AIR HEATER - DESCRIPTION, INTAKE....14-104
AIR HEATER - INSTALLATION, INTAKE . . . 14-105
AIR HEATER - OPERATION, INTAKE.....14-104
AIR HEATER - REMOVAL, INTAKE.......14-104
AIR HEATER RELAY - DESCRIPTION,
INTAKE............................14-105
AIR HEATER RELAY - INSTALLATION,
INTAKE............................14-106
AIR HEATER RELAY - OPERATION,
INTAKE............................14-105
AIR HEATER RELAY - REMOVAL, INTAKE . 14-106
AIR IN FUEL SYSTEM - DIAGNOSIS AND
TESTING...........................14-60
AIR INJECTION PUMP - DESCRIPTION....25-29
AIR INJECTION PUMP - DIAGNOSIS AND
TESTING...........................25-29
AIR INJECTION PUMP - INSTALLATION . . . 25-30
AIR INJECTION PUMP - OPERATION
.....25-29
AIR INJECTION PUMP - REMOVAL
.......25-30
AIR INJECTION SYSTEM - DESCRIPTION
. . 25-26
AIR INJECTION SYSTEM - OPERATION
....25-28
AIR INJECTION SYSTEM - TORQUE
......25-29
BR/BEINDEX 1
Description Group-Page Description Group-Page Description Group-Page
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.......21-191,21-344
CONVERTER - 3.9L/5.2L/5.9L -
DESCRIPTION, CATALYTIC...............11-5
CONVERTER - 3.9L/5.2L/5.9L -
INSPECTION, CATALYTIC................11-6
CONVERTER - 3.9L/5.2L/5.9L -
INSTALLATION, CATALYTIC..............11-6
CONVERTER - 3.9L/5.2L/5.9L -
OPERATION, CATALYTIC................11-5
CONVERTER - 3.9L/5.2L/5.9L -
REMOVAL, CATALYTIC..................11-5
CONVERTER - 5.9L HD/8.0L -
DESCRIPTION, CATALYTIC...............11-6
CONVERTER - 5.9L HD/8.0L -
INSPECTION, CATALYTIC................11-6
CONVERTER - 5.9L HD/8.0L -
INSTALLATION, CATALYTIC..............11-7
CONVERTER - 5.9L HD/8.0L -
OPERATION, CATALYTIC................11-6
CONVERTER - 5.9L HD/8.0L - REMOVAL,
CATALYTIC...........................11-6
CONVERTER - DESCRIPTION,
TORQUE.....................21-212,21-384
CONVERTER - INSTALLATION,
TORQUE.....................21-217,21-389
CONVERTER - OPERATION,
TORQUE.....................21-215,21-388
CONVERTER - REMOVAL,
TORQUE.....................21-216,21-389
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE........21-217,21-390
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE............21-217,21-390
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE,
TORQUE.....................21-217,21-390
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING......21-101,21-273
COOLANT - DESCRIPTION, ENGINE.......7-39
COOLANT - DESCRIPTION, ENGINE........0-3
COOLANT - OPERATION................7-40
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-16
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...........7-58,7-60,7-62
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-16
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
DESCRIPTION........................7-40
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
INSTALLATION........................7-41
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
OPERATION..........................7-40
COOLANT RECOVERY CONTAINER -
3.9L/5.2L/5.9L/5.9L DIESEL -
REMOVAL...........................7-40
COOLANT RECOVERY CONTAINER - 8.0L
- DESCRIPTION.......................7-41
COOLANT RECOVERY CONTAINER - 8.0L
- OPERATION.........................7-41
COOLANT SELECTION - ADDITIVES -
STANDARD PROCEDURE................7-17
COOLANT TEMP SENSOR - 5.9L -
DESCRIPTION, ENGINE.................7-47
COOLANT TEMP SENSOR - 5.9L -
INSTALLATION, ENGINE................7-47
COOLANT TEMP SENSOR - 5.9L -
OPERATION, ENGINE...................7-47
COOLANT TEMP SENSOR - 5.9L -
REMOVAL, ENGINE....................7-47
COOLANT THERMOSTAT - 5.9L -
DESCRIPTION, ENGINE.................7-48
COOLANT THERMOSTAT - 5.9L -
INSTALLATION, ENGINE................7-49
COOLANT THERMOSTAT - 5.9L -
OPERATION, ENGINE
...................7-48
COOLANT THERMOSTAT - 5.9L -
REMOVAL, ENGINE
....................7-48
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE
.................7-53
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE
................7-54
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE
...................7-53COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-54
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-51
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-52
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-51
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-51
COOLER - 5.9L - DESCRIPTION, TRANS....7-78
COOLER - 5.9L - OPERATION, TRANS.....7-78
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-84
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-84
COOLER - 8.0L - DESCRIPTION, TRANS....7-81
COOLER - 8.0L - OPERATION, TRANS.....7-81
COOLER - INSTALLATION, AIR TO OIL.....7-87
COOLER & LINES - CLEANING AND
INSPECTION, OIL.....................9-179
COOLER - REMOVAL, AIR TO OIL.........7-86
COOLER - REMOVAL, WATER TO OIL......7-86
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITH RADIATOR IN-TANK
TRANSMISSION OIL...........7-78,7-82,7-84
COOLER - STANDARD PROCEDURE,
FLUSHING COOLERS AND TUBES -
WITHOUT RADIATOR IN-TANK
TRANSMISSION OIL...........7-79,7-82,7-85
COOLER AND PLUMBING - CLEANING,
CHARGE AIR..........................11-19
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR............11-18
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR........................11-19
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR...........11-20
COOLER AND PLUMBING - OPERATION,
CHARGE AIR........................11-18
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-18
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR............11-18
COOLERS AND TUBES - WITH
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING........7-78,7-82,7-84
COOLERS AND TUBES - WITHOUT
RADIATOR IN-TANK TRANSMISSION
OIL COOLER - STANDARD
PROCEDURE, FLUSHING........7-79,7-82,7-85
COOLING, SPECIAL TOOLS..............7-18
COOLING SYSTEM - OPERATION..........7-4
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-15
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-16
COOLING SYSTEM 5.9L/8.0L ENGINES -
STANDARD PROCEDURE, DRAINING......7-15
COOLING SYSTEM 5.9L/8.0L ENGINES -
STANDARD PROCEDURE, REFILLING......7-16
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-17
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING
..............7-13
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION
........................7-2
COOLING SYSTEM FLOW - 5.9L ENGINE
- DESCRIPTION
........................7-1
COOLING SYSTEM GAS ENGINE -
DIAGNOSIS AND TESTING
...............7-7
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING
.........................7-5
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION
........................24-1
CORE - DESCRIPTION, HEATER
.........24-56
CORE - INSTALLATION, HEATER
.........24-56
CORE - OPERATION, HEATER
...........24-56
CORE - REMOVAL, HEATER
............24-56
CORE GROUND STRAP - INSTALLATION,
HEATER
............................8A-14
CORE GROUND STRAP - REMOVAL,
HEATER
............................8A-14
CORNER SEAL - INSTALLATION, FRONT
DOOR UPPER
......................23-154CORNER SEAL - REMOVAL, FRONT
DOOR UPPER......................23-153
COUPLERS - DESCRIPTION, A/C LINE....24-40
COUPLERS - OPERATION, A/C LINE......24-41
COUPLERS - STANDARD PROCEDURE,
A/C LINE...........................24-44
COVER - INSTALLATION, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - INSTALLATION, COWL TRIM . . . 23-120
COVER - INSTALLATION, GEAR HOUSING . 9-190
COVER - INSTALLATION, INSTRUMENT
PANEL TOP........................23-113
COVER - INSTALLATION, SEAT BACK....23-137
COVER - INSTALLATION, SEAT CUSHION . 23-139
COVER - INSTALLATION, STANCHION....23-143
COVER - INSTALLATION, STEERING
COLUMN OPENING..................23-114
COVER - NV4500 - INSTALLATION, SHIFT . 21-45
COVER - NV4500 - REMOVAL, SHIFT.....21-45
COVER - NV5600 - INSTALLATION, SHIFT . 21-86
COVER - NV5600 - REMOVAL, SHIFT.....21-86
COVER - REMOVAL, CENTER SEAT
ARMREST/LATCH...................23-132
COVER - REMOVAL, COWL TRIM.......23-119
COVER - REMOVAL, GEAR HOUSING.....9-189
COVER - REMOVAL, INSTRUMENT
PANEL TOP........................23-113
COVER - REMOVAL, SEAT BACK........23-137
COVER - REMOVAL, SEAT CUSHION......23-139
COVER - REMOVAL, STANCHION.......23-143
COVER - REMOVAL, STEERING COLUMN
OPENING..........................23-113
COVER - REMOVAL, WHEEL............22-12
COVER - SPLIT BENCH - INSTALLATION,
SEAT BACK........................23-137
COVER - SPLIT BENCH - INSTALLATION,
SEAT CUSHION.....................23-140
COVER - SPLIT BENCH - REMOVAL,
SEAT BACK........................23-137
COVER - SPLIT BENCH - REMOVAL,
SEAT CUSHION.....................23-139
COVER GASKET - DESCRIPTION,
CYLINDER HEAD......................9-20
COVER GASKET - OPERATION,
CYLINDER HEAD......................9-21
COVER INSTALLED - INSTALLATION,
FRONT OIL SEAL - FRONT..............9-89
COVER INSTALLED - REMOVAL, FRONT
OIL SEAL - FRONT....................9-89
COVER REMOVED - INSTALLATION,
FRONT OIL SEAL - FRONT..............9-90
COVER REMOVED - REMOVAL, FRONT
OIL SEAL - FRONT....................9-89
COVER(S) - CLEANING, CYLINDER HEAD . 9-137,
9-23,9-79
COVER(S) - DESCRIPTION, CYLINDER
HEAD...............................9-78
COVER(S) - INSPECTION, CYLINDER
HEAD......................9-138,9-23,9-79
COVER(S) - INSTALLATION, CYLINDER
HEAD......................9-138,9-23,9-79
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN...................9-110,9-54
COVER(S) - REMOVAL, CYLINDER HEAD . 9-137,
9-23,9-78
COVER(S) - REMOVAL, TIMING BELT /
CHAIN.........................9-110,9-53
COWL GRILLE - INSTALLATION.........23-90
COWL GRILLE - REMOVAL.............23-90
COWL TRIM COVER - INSTALLATION....23-120
COWL TRIM COVER - REMOVAL.......23-119
COWL WEATHERSTRIP - INSTALLATION . 23-152
COWL WEATHERSTRIP - REMOVAL.....23-152
C-PILLAR TRIM - INSTALLATION.......23-128
C-PILLAR TRIM - REMOVAL...........23-128
CRANKCASE BREATHER VAPOR
CANISTER - INSTALLATION.............9-126
CRANKCASE BREATHER VAPOR
CANISTER - REMOVAL................9-125
CRANKSHAFT - DESCRIPTION......9-159,9-29
CRANKSHAFT - INSTALLATION
.......9-30,9-88
CRANKSHAFT - OPERATION
.............9-29
CRANKSHAFT - REMOVAL
..........9-30,9-87
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING
.......................9-158
CRANKSHAFT MAIN BEARING FITTING -
STANDARD PROCEDURE
................9-31
8 INDEXBR/BE
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