2002 DODGE RAM Service Repair Manual

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Page 2025 of 2255

DODGE RAM 2002 Service Repair Manual QUAD CAB
NOTE: All measurements are in MM.
QUAD CAB
DESCRIPTION GAP FLUSH
A Door to Windshield Molding N/A 2.0 +/- 2.0
B Front Door to Roof 5.0 +/- 1.5 0.0 +/- 1.0
C Rear Door to Roof 5.0 +/- 1.0 0.0

Page 2026 of 2255

DODGE RAM 2002 Service Repair Manual CARGO BOX
NOTE: All measurements are in MM.
UNDER CONSTRUCTION
DESCRIPTION GAP FLUSH
M Fuel Filler Door to Box 3.0 +/- 0.75 0.0 +/- 3.0
N Cab to Box Character Line U/D N/A 0.0 +/- 3.0
O Cargo to Box (

Page 2027 of 2255

DODGE RAM 2002 Service Repair Manual BODY OPENING DIMENSIONS
WINDSHIELD OPENING
DOOR OPENING - REGULAR CAB
BACKLITE OPENING
DOOR OPENING - QUAD CAB
23 - 60 BODYBR/BE
BODY (Continued)

Page 2028 of 2255

DODGE RAM 2002 Service Repair Manual TORQUE SPECIFICATIONS
BODY COMPONENTS
Description N´m Ft. lbs. In. lbs.
Ash receiver flame
shield screws2Ð20
Bench seat back latch
bolts25 18 Ð
Bench seat back to
cushion pivot bolt25 18 Ð
Bench s

Page 2029 of 2255

DODGE RAM 2002 Service Repair Manual Description N´m Ft. lbs. In. lbs.
Center seat/seat frame
bolts25 18 Ð
Cubby bin screws 2 Ð 20
Cup holder screws 2 Ð 20
Door hinge to A-pillar
bolt28 21 Ð
Door latch screw 11 8 Ð
Door latch strik

Description N´m Ft. lbs. In. lbs.
Center seat/seat frame
bolts25 18 Ð
Cubby bin screws 2 Ð 20
Cup holder screws 2 Ð 20
Door hinge to A-pillar
bolt28 21 Ð
Door latch screw 11 8 Ð
Door latch striker screw 28 21 Ð
Easy entry track/
adjuster track bolts -
front17 12 Ð
Easy entry track/
adjuster track bolts -
rear inboard21 16 Ð
Easy entry track/
adjuster track bolts -
rear outboard45 33 Ð
Front belt buckle
inboard anchor nut45 33 Ð
Front belt retractor
anchor bolt39 28 Ð
Front door glass lift
plate nuts9Ð80
Front door latch screws 10 Ð 89
Front shoulder belt
anchor bolt45 33 Ð
Front shoulder belt
lower anchor bolt39 28 Ð
Front shoulder belt
lower anchor bolt45 33 Ð
Front shoulder belt
upper anchor bolt39 28 Ð
Glove box bin/door
screws2Ð20
Glove box latch striker
screws2Ð20
Glove box opening trim
screws2Ð20
Headlamp/dash wire
harness bulkhead
connector screw3.5 Ð 31
Hood latch release
handle screws3Ð25
Inboard seat back pivot
bolt50 36 Ð
Instrument panel roll
down bracket screws12 9 105Description N´m Ft. lbs. In. lbs.
Instrument panel top
cover screws2Ð20
Instrument panel/dash
panel screws3Ð28
Manual transmission
shifter knob nut27 20 Ð
Quarter vent window
hinge nuts8Ð70
Quarter vent window
latch to glass screws6Ð60
Rear seat support
bracket screws28 21 Ð
Rear view mirror set
screw1Ð15
Seat adjuster track/seat
cushion frame screws25 18 Ð
Seat cushion frame/
mounting bracket bolts25 18 Ð
Seat cushion frame/
power track crossbrace
bolts10 Ð 89
Seat track adjuster bolts 17 12 Ð
Seat track bolts 25 18 Ð
Seat track/frame bolts 25 18 Ð
Slide bar bolts 10 Ð 89
Sliding backlite
latch/keeper screws1.5 Ð 15
Split bench seat back
shoulder bolt49 36 Ð
Split bench seat back to
cushion pivot bolt25 18 Ð
Split bench seat front
anchor bolt54 40 Ð
Split bench seat rear
inboard anchor nut40 30 Ð
Split bench seat rear
outboard anchor nut54 40 Ð
Split bench seat track to
frame bolt25 18 Ð
Split bench/bottom of
center occupant seat
bolt28 21 Ð
Steering column cover
screws2Ð20
Storage bin screws 2 Ð 20
23 - 62 BODYBR/BE
BODY (Continued)

Page 2030 of 2255

DODGE RAM 2002 Service Repair Manual DECKLID/HATCH/LIFTGATE/TAILGATE
TABLE OF CONTENTS
page page
APPLIQUE
REMOVAL.............................63
INSTALLATION.........................63
DECALS
REMOVAL.............................64
INSTAL

DECKLID/HATCH/LIFTGATE/TAILGATE
TABLE OF CONTENTS
page page
APPLIQUE
REMOVAL.............................63
INSTALLATION.........................63
DECALS
REMOVAL.............................64
INSTALLATION.........................64
HANDLE ESCUTCHEON
REMOVAL.............................64
INSTALLATION.........................64
LATCH
REMOVAL.............................65
INSTALLATION.........................65
LATCH HANDLE
REMOVAL.............................66INSTALLATION.........................66
LATCH STRIKER
REMOVAL.............................66
INSTALLATION.........................66
SLAM BUMPER
REMOVAL.............................67
INSTALLATION.........................67
CHECK CABLE
REMOVAL.............................67
INSTALLATION.........................67
TAILGATE
REMOVAL.............................67
INSTALLATION.........................67
APPLIQUE
REMOVAL
(1) Apply a length of masking tape on the body,
parallel to the top edge of the applique to use as a
guide, if necessary.
(2) Warm the tailgate applique and tailgate metal
to approximately 38ÉC (100ÉF) using a suitable heat
lamp or heat gun.
(3) Pull applique from tailgate (Fig. 1).
INSTALLATION
(1) Remove adhesive tape residue from painted
surface of tailgate.
(2) If applique is to be reused, remove tape residue
from applique. Clean back of applique with MOPARt,
Super Kleen solvent or equivalent. Wipe molding dry
with lint free cloth. Apply new body side molding
(two sided adhesive) tape to back of applique.
(3) Clean tailgate surface with MOPARt, Super
Kleen solvent or equivalent. Wipe surface dry with
lint free cloth. An adhesion promoter must be applied
to ensure proper applique adhesion.
(4) Remove protective cover from tape on back of
applique. Apply applique to body below the masking
tape guide (Fig. 1).(5) Remove masking tape guide and heat tailgate
and applique, see step one. Firmly press applique to
tailgate to assure adhesion.
Fig. 1 Tailgate Applique
1 - TAILGATE
2 - TAILGATE
3 - ADHESIVE TAPE
4 - APPLIQUE
BR/BEDECKLID/HATCH/LIFTGATE/TAILGATE 23 - 63

Page 2031 of 2255

DODGE RAM 2002 Service Repair Manual DECALS
REMOVAL
(1) Warm the panel to approximately 38ÉC (100ÉF)
using a suitable heat lamp or heat gun.
(2) Peel tape stripe from body panel using an even
pressure pull.
(3) Remove adhesive residue

Page 2032 of 2255

DODGE RAM 2002 Service Repair Manual LATCH
REMOVAL
(1) Remove tailgate latch handle escutcheon (Refer
to 23 - BODY/DECKLID/HATCH/LIFTGATE/TAIL-
GATE/HANDLE ESCUTCHEON - REMOVAL).
(2) Open tailgate.
(3) Disengage linkage rod from latch ha

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