2002 DODGE RAM Service Repair Manual

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Page 1937 of 2255

DODGE RAM 2002 Service Repair Manual (5) Install input gear in planetary carrier (Fig. 57). (6) Install second thrust washer in planetary car- rier. Be sure washer tabs are seated in carrier slots. (7) Install lock ring (Fig. 58).(8) Ins

Page 1938 of 2255

DODGE RAM 2002 Service Repair Manual (4) Install retaining ring on input gear (Fig. 61). (5) Apply bead of MopartGasket Maker, or equiv- alent, to mating surface of input retainer. Keep sealer bead width to maximum of 3/16 inch. Do not u

Page 1939 of 2255

DODGE RAM 2002 Service Repair Manual (2) Install brass stop ring on drive sprocket (Fig. 65). (3) Install 3 synchronizer struts and 2 springs in hub as follows: (a) Insert first strut in hub (Fig. 66). Strut shoulders rest (and slide) on

Page 1940 of 2255

DODGE RAM 2002 Service Repair Manual Fig. 68 Correct Position Of Struts And Springs 1 - STRUTS 2 - SPRING Fig. 69 Synchronizer Hub Installation 1 - SYNCHRO HUB (SHOULDER SIDE DOWN) 2 - STOP RING AND SPROCKET Fig. 70 Synchronizer Hub Reta

Page 1941 of 2255

DODGE RAM 2002 Service Repair Manual CAUTION: The sliding clutch must be correctly positioned to ensure proper shifting. Position the clutch on the hub so a clutch spline is centered over each strut as shown (Fig. 72). If the clutch is i

Page 1942 of 2255

DODGE RAM 2002 Service Repair Manual (5) Install sliding hub retaining ring (Fig. 76). Be sure ring is fully seated before proceeding.(6) Install mode fork and shift rail in sliding clutch (Fig. 77). (7) Install mainshaft/mode fork assem

Page 1943 of 2255

DODGE RAM 2002 Service Repair Manual (8) Install new o-ring on vacuum/indicator switch, if necessary. Install vacuum/indicator switch (Fig. 79). Tighten switch to 20-34 N´m (15-25 ft. lbs.) torque. (9) Install new sector shaft o-ring an

Page 1944 of 2255

DODGE RAM 2002 Service Repair Manual FRONT OUTPUT SHAFT AND DRIVE CHAIN (1) Install front output shaft in bearing (Fig. 84). (2) Insert front sprocket in drive chain (Fig. 85). (3) Install drive chain around mainshaft sprocket (Fig. 85).
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