2002 DODGE RAM Service Repair Manual

service schedule audio OBD port brake sensor roof fog light

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DODGE RAM 2002 Service Repair Manual cover/grille panel to drive the wiper arms and blades
are the only visible components of the wiper module.
The wiper module consists of the following major
components:
²Bracket- The wiper module brac

cover/grille panel to drive the wiper arms and blades
are the only visible components of the wiper module.
The wiper module consists of the following major
components:
²Bracket- The wiper module bracket consists of
a long tubular steel main member that has a
stamped pivot bracket formation near each end
where the two wiper pivots are secured. A stamped
steel mounting plate for the wiper motor is secured
with welds near the center of the main member.
²Crank Arm- The wiper motor crank arm is a
stamped steel unit that has a slotted hole on the
driven end that is secured to the wiper motor output
shaft with a nut, and has a ball stud secured to the
drive end.
²Linkage- The two wiper linkage members are
each constructed of stamped steel. A driver side drive
link with a plastic socket-type bushing in the left
end, and a plastic sleeve-type bushing in the right
end. Socket bushing is snap-fit over the pivot ball
stud on the left pivot, while the sleeve bushing is fit
over the longer wiper motor crank arm pivot stud.
The passenger side drive link has a plastic socket-
type bushing on each end. One end of this drive link
is snap-fit over the pivot ball stud on the right pivot,
while the other end is snap-fit over the exposed end
of the longer ball stud on the wiper motor crank arm.
²Motor- The wiper motor is secured with three
screws to the motor mounting plate near the center
of the wiper module bracket. The wiper motor output
shaft passes through a hole in the module bracket,
where a nut secures the wiper motor crank arm to
the motor output shaft. The two-speed permanent
magnet wiper motor features an integral transmis-
sion, an internal park switch, and an internal Posi-
tive Temperature Coefficient (PTC) circuit breaker.
²Pivots- The two wiper pivots are secured to the
ends of the wiper module bracket. The crank arms
that extend from the bottom of the pivot shafts each
have a ball stud on their end. The upper end of each
pivot shaft where the wiper arms will be fastened
each has an externally serrated drum secured to it.
The wiper module cannot be adjusted or repaired.
If any component of the module is faulty or damaged,
the entire wiper module unit must be replaced.
OPERATION
The wiper module operation is controlled by the
vehicle operator through battery current inputs
received by the wiper motor from the multi-function
switch on the steering column. The wiper motor
speed is controlled by current flow to either the low
speed or the high speed set of brushes. The park
switch is a single pole, single throw, momentary
switch within the wiper motor that is mechanically
actuated by the wiper motor transmission compo-nents. The park switch alternately closes the wiper
park switch sense circuit to ground or to battery cur-
rent, depending upon the position of the wipers on
the glass. This feature allows the motor to complete
its current wipe cycle after the wiper system has
been turned Off, and to park the wiper blades in the
lowest portion of the wipe pattern. The automatic
resetting circuit breaker protects the motor from
overloads. The wiper motor crank arm, the two wiper
linkage members, and the two wiper pivots mechan-
ically convert the rotary output of the wiper motor to
the back and forth wiping motion of the wiper arms
and blades on the glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - REMOVAL).
(3) Remove the cowl plenum cover/grille panel
from the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - REMOVAL).
(4) Remove the four screws that secure the wiper
module bracket to the cowl plenum panel and the
dash panel (Fig. 8).
(5) Reach into the cowl plenum to move the wiper
module far enough to access the wiper module elec-
trical connections (Fig. 9).
(6) Disconnect the headlamp and dash wire har-
ness connector for the wiper motor from the wiper
motor pigtail wire connector.
(7) Disconnect the headlamp and dash wire har-
ness ground connector from the wiper motor ground
terminal.
(8) Remove the wiper module from the cowl ple-
num as a unit.
INSTALLATION
(1) Position the wiper module into the cowl ple-
num as a unit.
Fig. 8 Wiper Module Remove/Install
1 - WIPER MODULE MOUNTING SCREWS
8R - 14 WIPERS/WASHERSBR/BE
WIPER MODULE (Continued)

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DODGE RAM 2002 Service Repair Manual (2) Reconnect the headlamp and dash wire harness
ground connector to the wiper motor ground terminal
(Fig. 9).
(3) Reconnect the headlamp and dash wire harness
connector for the wiper motor to the wip

(2) Reconnect the headlamp and dash wire harness
ground connector to the wiper motor ground terminal
(Fig. 9).
(3) Reconnect the headlamp and dash wire harness
connector for the wiper motor to the wiper motor pig-
tail wire connector.
(4) Reach into the cowl plenum to align the wiper
module mounting bracket with the locations for the
mounting screws (Fig. 8).
(5) Install and tighten the four screws that secure
the wiper module bracket to the cowl plenum panel
and the dash panel. Tighten the screws to 8 N´m (72
in. lbs.).
(6) Reinstall the cowl plenum cover/grille panel
onto the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(7) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - INSTALLATION).
(8) Reconnect the battery negative cable.
WIPER RELAY
DESCRIPTION
The wiper relay (or intermittent wipe relay) is
located in the Power Distribution Center (PDC) near
the battery in the engine compartment. See the fuse
and relay layout label affixed to the inside surface of
the PDC cover for wiper relay identification and loca-
tion. The wiper relay is a conventional International
Standards Organization (ISO) micro relay. Relays
conforming to the ISO specifications have common
physical dimensions, current capacities, terminal pat-
terns, and terminal functions. The relay is containedwithin a small, rectangular, molded plastic housing.
The relay is connected to all of the required inputs
and outputs through its PDC receptacle by five male
spade-type terminals that extend from the bottom of
the relay base. The ISO designation for each termi-
nal is molded into the base adjacent to the terminal.
The ISO terminal designations are as follows:
²30 (Common Feed)- This terminal is con-
nected to the movable contact point of the relay.
²85 (Coil Ground)- This terminal is connected
to the ground feed side of the relay control coil.
²86 (Coil Battery)- This terminal is connected
to the battery feed side of the relay control coil.
²87 (Normally Open)- This terminal is con-
nected to the normally open fixed contact point of the
relay.
²87A (Normally Closed)- This terminal is con-
nected to the normally closed fixed contact point of
the relay.
The wiper relay cannot be adjusted or repaired. If
the relay is damaged or faulty, it must be replaced.
OPERATION
The wiper relay (or intermittent wipe relay) is an
electromechanical switch that uses a low current
input from the Central Timer Module (CTM) to con-
trol a high current output to the low speed brush of
the wiper motor. The movable common feed contact
point is held against the fixed normally closed con-
tact point by spring pressure. When the relay coil is
energized, an electromagnetic field is produced by the
coil windings. This electromagnetic field draws the
movable relay contact point away from the fixed nor-
mally closed contact point, and holds it against the
fixed normally open contact point. When the relay
coil is de-energized, spring pressure returns the mov-
able contact point back against the fixed normally
closed contact point. A resistor or diode is connected
in parallel with the relay coil in the relay, and helps
to dissipate voltage spikes and electromagnetic inter-
ference that can be generated as the electromagnetic
field of the relay coil collapses.
The wiper relay terminals are connected to the
vehicle electrical system through a connector recepta-
cle in the Power Distribution Center (PDC). The
inputs and outputs of the wiper relay include:
²The common feed terminal (30) is connected to
the wiper motor low speed brush through the wiper
control circuitry of the multi-function switch on the
steering column. When the wiper relay is de-ener-
gized, the common feed terminal is connected to the
wiper park switch output through the wiper park
switch sense circuit. The wiper park switch output
may be battery current (wipers are not parked), or
ground (wipers are parked). When the wiper relay is
energized, the common feed terminal of the wiper is
Fig. 9 Wiper Module Electrical Connections
1 - GROUND CONNECTOR
2 - WIPER MOTOR CONNECTOR
3 - GROUND TERMINAL
BR/BEWIPERS/WASHERS 8R - 15
WIPER MODULE (Continued)

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DODGE RAM 2002 Service Repair Manual connected to battery current from a fuse in the Junc-
tion Block (JB) through a fused ignition switch out-
put (run-acc) circuit.
²The coil ground terminal (85) is connected to the
relay control outp

connected to battery current from a fuse in the Junc-
tion Block (JB) through a fused ignition switch out-
put (run-acc) circuit.
²The coil ground terminal (85) is connected to the
relay control output of the CTM through the wiper
motor relay control circuit. The CTM controls the
ground path for this circuit internally to energize or
de-energize the wiper relay based upon its program-
ming and inputs from the wiper and washer control
circuitry of the multi-function switch and from the
wiper motor park switch.
²The coil battery terminal (86) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the ignition switch is in the On or
Accessory positions.
²The normally open terminal (87) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the wiper relay control coil is ener-
gized by the CTM. This circuit provides fused igni-
tion switch output (run-acc) current to the wiper
motor low speed brush only when the wiper relay
control coil is energized.
²The normally closed terminal (87A) is connected
to the output of the wiper motor park switch through
the wiper motor park switch sense circuit. This cir-
cuit provides battery current (wipers are not parked)
or ground (wipers are parked) to the wiper motor low
speed brush whenever the wiper relay control coil is
de-energized and the Off position of the wiper control
of the multi-function switch is selected.
The wiper relay can be diagnosed using conven-
tional diagnostic tools and methods.
DIAGNOSIS AND TESTING - WIPER RELAY
The wiper relay (or intermittent wipe relay) (Fig.
10) is located in the Power Distribution Center (PDC)
in the engine compartment. See the fuse and relay
layout label affixed to the inside surface of the PDC
cover for wiper relay identification and location.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Remove the wiper relay from the PDC. (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WIPER
RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, test the relay input and output cir-
cuits. Refer to RELAY CIRCUIT TEST . If not OK,
replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to the multi-function switch. There should
be continuity between the receptacle for terminal 30
of the wiper relay in the PDC and both driver low
speed wiper motor driver circuit cavities of the
instrument panel wire harness connector for the
multi-function switch at all times. If OK, go to Step
2. If not OK, repair the open driver low speed wiper
motor driver circuit(s) between the PDC and the
multi-function switch as required.
(2) The relay normally closed terminal (87A) is
connected to the wiper motor park switch through
the wiper motor park switch sense circuit. There
should be continuity between the receptacle for ter-
minal 87A of the wiper relay in the PDC and the
wiper motor park switch sense circuit cavity of the
headlamp and dash wire harness connector for the
wiper motor at all times. If OK, go to Step 3. If not
OK, repair the open wiper motor park switch sense
circuit between the PDC and the wiper motor as
required.
(3) The relay normally open terminal (87) is con-
nected to a fused ignition switch output (run-acc)
fuse in the Junction Block (JB) through a fused igni-
tion switch output (run-acc) circuit. There should be
battery voltage at the receptacle for terminal 87 of
Fig. 10 Wiper Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8R - 16 WIPERS/WASHERSBR/BE
WIPER RELAY (Continued)

Page 660 of 2255

DODGE RAM 2002 Service Repair Manual the wiper relay in the PDC whenever the ignition
switch is in the On or Accessory positions. If OK, go
to Step 4. If not OK, repair the open fused ignition
switch output (run-acc) circuit between the

the wiper relay in the PDC whenever the ignition
switch is in the On or Accessory positions. If OK, go
to Step 4. If not OK, repair the open fused ignition
switch output (run-acc) circuit between the PDC and
the JB as required.
(4) The coil battery terminal (86) is connected to a
fused ignition switch output (run-acc) fuse in the JB
through a fused ignition switch output (run-acc) cir-
cuit. There should be battery voltage at the recepta-
cle for terminal 86 of the wiper relay in the PDC
whenever the ignition switch is in the On or Acces-
sory positions. If OK, go to Step 5. If not OK, repair
the open fused ignition switch output (run-acc) cir-
cuit between the PDC and the JB as required.
(5) The coil ground terminal (85) is connected to
the output of the Central Timer Module (CTM)
through the wiper motor relay control circuit. There
should be continuity between the receptacle for ter-
minal 85 of the wiper relay in the PDC and the wiper
motor relay control circuit cavity of the instrument
panel wire harness connector (Connector C1) for the
CTM at all times. If not OK, repair the open wiper
motor relay control circuit between the PDC and the
CTM as required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 11).
(3) See the fuse and relay layout label affixed to
the underside of the PDC cover for wiper relay iden-
tification and location.
(4) Remove the wiper relay by grasping it firmly
and pulling it straight out from the receptacle in the
PDC.
INSTALLATION
(1) See the fuse and relay layout label affixed to
the underside of the PDC cover for the proper wiper
relay location (Fig. 11).
(2) Position the wiper relay in the proper recepta-
cle in the PDC.
(3) Align the wiper relay terminals with the termi-
nal cavities in the PDC receptacle.
(4) Push firmly and evenly on the top of the wiper
relay until the terminals are fully seated in the ter-
minal cavities in the PDC receptacle.
(5) Reinstall the cover onto the PDC.
Fig. 11 Power Distribution Center
1 - COVER
2 - POWER DISTRIBUTION CENTER
BR/BEWIPERS/WASHERS 8R - 17
WIPER RELAY (Continued)

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DODGE RAM 2002 Service Repair Manual WIRING
TABLE OF CONTENTS
page page
AIRBAG SYSTEM.................... 8W-43-1
AIR CONDITIONING-HEATER........... 8W-42-1
ALL WHEEL ANTILOCK BRAKES........ 8W-35-1
AUDIO SYSTEM..................... 8W-4

Page 663 of 2255

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DODGE RAM 2002 Service Repair Manual 8W-01 WIRING DIAGRAM INFORMATION
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS...........................1
DESCRIPTION - CIRCUIT INFORMATI

8W-01 WIRING DIAGRAM INFORMATION
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS...........................1
DESCRIPTION - CIRCUIT INFORMATION....4
DESCRIPTION - CIRCUIT FUNCTIONS......4
DESCRIPTION - SECTION IDENTIFICATION
AND INFORMATION....................6
DESCRIPTION - CONNECTOR, GROUND
AND SPLICE INFORMATION..............6
WARNINGS - GENERAL...................7
DIAGNOSIS AND TESTING - WIRING
HARNESS............................7
STANDARD PROCEDURE
STANDARD PROCEDURE -
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES...................8
STANDARD PROCEDURE - TESTING OF
VOLTAGE POTENTIAL...................8
STANDARD PROCEDURE - TESTING FOR
CONTINUITY..........................9STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND...................9
STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS............9
STANDARD PROCEDURE - TESTING FOR A
VOLTAGE DROP.......................9
SPECIAL TOOLS
WIRING/TERMINAL.....................9
CONNECTOR
REMOVAL.............................10
INSTALLATION.........................10
DIODE
REMOVAL.............................13
INSTALLATION.........................13
TERMINAL
REMOVAL.............................13
INSTALLATION.........................13
WIRE
STANDARD PROCEDURE - WIRE SPLICING . . 13
WIRING DIAGRAM
INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS
DaimlerChrysler Corporation wiring diagrams are
designed to provide information regarding the vehi-
cles wiring content. In order to effectively use the
wiring diagrams to diagnose and repair
DaimlerChrysler Corporation vehicles, it is important
to understand all of their features and characteris-
tics.
Diagrams are arranged such that the power (B+)
side of the circuit is placed near the top of the page,
and the ground (B-) side of the circuit is placed near
the bottom of the page (Fig. 1).All switches, components, and modules are shown
in the at rest position with the doors closed and the
key removed from the ignition (Fig. 2).
Components are shown two ways. A solid line
around a component indicates that the component is
complete. A dashed line around the component indi-
cates that the component is being shown is not com-
plete. Incomplete components have a reference
number to indicate the page where the component is
shown complete.
It is important to realize that no attempt is made
on the diagrams to represent components and wiring
as they appear on the vehicle. For example, a short
piece of wire is treated the same as a long one. In
addition, switches and other components are shown
as simply as possible, with regard to function only.
BR/BE8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 1

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