2002 DODGE RAM Service Repair Manual

Page 89 of 2255

DODGE RAM 2002  Service Repair Manual REMOVAL
(1) Disconnect the vacuum and wiring connector
from the shift housing.
(2) Remove indicator switch.
(3) Remove shift motor housing cover, gasket and
shield from the housing (Fig. 27).
DISASSEM

Page 90 of 2255

DODGE RAM 2002  Service Repair Manual (5) Position the yoke with the sockets in a vise
(Fig. 30).
(6) Tighten the vise jaws to force the bearing cap
into the larger socket (receiver).
(7) Release the vise jaws. Remove the sockets and
bear

Page 91 of 2255

DODGE RAM 2002  Service Repair Manual (3) Install a new nut on the pinion gear. Tighten
the nut only enough to remove the shaft end play.
(4) Rotate the pinion shaft using an inch pound
torque wrench. Rotating torque should be equal to
th

Page 92 of 2255

DODGE RAM 2002  Service Repair Manual DIFFERENTIAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove lubricant fill hole plug from the differ-
ential housing cover.
(3) Remove differential housing cover and drain
the lubricant from the ho

Page 93 of 2255

DODGE RAM 2002  Service Repair Manual (13) Pry the differential case loose from the hous-
ing. To prevent damage, pivot on housing with the
end of the pry bar against spreader (Fig. 38).
(14) Remove the case from housing.
(15) Remove and

Page 94 of 2255

DODGE RAM 2002  Service Repair Manual INSTALLATION
NOTE: If replacement differential bearings or differ-
ential case are being installed, differential side
bearing shim requirements may change. Refer to
Adjustments (Differential Bearing P

Page 95 of 2255

DODGE RAM 2002  Service Repair Manual (10) Apply a bead of red Mopar Silicone Rubber
Sealant or equivalent to the housing cover (Fig. 44).
CAUTION: If housing cover is not installed within 3
to 5 minutes, the cover must be cleaned and new

Page 96 of 2255

DODGE RAM 2002  Service Repair Manual INSTALLATION
(1) Install differential side bearings with Installer
C-4190 and Handle C-4171 (Fig. 46).
(2) Install differential case in axle housing.
PINION GEAR/RING GEAR
REMOVAL
NOTE: The ring and p