2002 DODGE RAM Service Repair Manual

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Page 1505 of 2255

DODGE RAM 2002 Service Repair Manual (3) Remove crossover detent plug, spring and plunger from the extension/adapter housing (Fig. 14). (4) Remove bolt and washer holding the crossover cam to the extension/adapter housing (Fig. 15). (5)

Page 1506 of 2255

DODGE RAM 2002 Service Repair Manual REVERSE GEAR (1) Remove crossover cam rollers and pin (Fig. 18). (2) Remove reverse idler thrust washer from the reverse idler. (3) Remove reverse idler and reverse countershaft gears together (Fig. 1

Page 1507 of 2255

DODGE RAM 2002 Service Repair Manual NOTE: If necessary heat the sleeve slightly with a heat gun. Do not use a torch to heat the sleeve or damage to the output shaft may occur. (11) Remove roll-pin securing the reverse shift fork to the

Page 1508 of 2255

DODGE RAM 2002 Service Repair Manual (4) Install Fixture 8232 to the transmission gear case. (5) Attach an engine crane or equivalent to Fixture 8232 and remove the transmission gear case from the clutch housing (Fig. 27).(6) Remove rear

Page 1509 of 2255

DODGE RAM 2002 Service Repair Manual (3) Attach an engine crane or equivalent to Fixture 8232 and raise the geartrain approximately 1/4 in. from the clutch housing. (4) Remove 5-6 crossover bracket from the clutch housing. (5) Lower the

Page 1510 of 2255

DODGE RAM 2002 Service Repair Manual (13) Separate the output shaft from the input shaft. Hold the 5-6 synchro together while removing the output shaft to prevent the synchro sleeve from being dislodged from the synchro hub. COUNTERSHAFT

Page 1511 of 2255

DODGE RAM 2002 Service Repair Manual INPUT SHAFT (1) Remove fifth gear blocker ring from the input shaft (Fig. 36).(2) Remove fifth gear friction cone from the input shaft (Fig. 37). (3) Remove output shaft pocket bearing race from the i

Page 1512 of 2255

DODGE RAM 2002 Service Repair Manual (1) Remove first gear from the output shaft. (2) Remove first gear bearing from the output shaft (Fig. 40).(3) Remove first gear blocker rings (2) and cones from the 1-2 synchro assembly (Fig. 41). Fi
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