2002 DODGE RAM Service Repair Manual

alarm sensor suspension fuse box location turn signal bulb steering

Load previous 8 pages

Page 1537 of 2255

DODGE RAM 2002 Service Repair Manual SUPPORT STAND 8246
REMOVER 8262
REMOVER 8271
DIAL INDICATOR C-3339
INSTALLER C-4965
REMOVER L-4518
PULLER C-293-PA
ADAPTERS C-293-52
INSTALLER MD998805
21 - 84 MANUAL - NV5600BR/BE
MANUAL - NV5600 (Co

Page 1538 of 2255

DODGE RAM 2002 Service Repair Manual ADAPTER HOUSING SEAL -
NV5600
REMOVAL
(1) Raise and support vehicle.
(2) Mark propeller shaft and yokes for installation
reference and remove shaft.
(3) Remove the transfer case.
(4) Remove the adapte

Page 1539 of 2255

DODGE RAM 2002 Service Repair Manual SHIFT COVER - NV5600
REMOVAL
(1) Shift transmission into Neutral.
(2) Unscrew and remove the shift lever extension
from the shift
(3) Remove screws attaching shift boot to floorpan.
Then slide boot up

Page 1540 of 2255

DODGE RAM 2002 Service Repair Manual AUTOMATIC TRANSMISSION - 46RE
TABLE OF CONTENTS
page page
AUTOMATIC TRANSMISSION - 46RE
DESCRIPTION.........................89
OPERATION...........................91
DIAGNOSIS AND TESTING
DIAGNOSIS AN

AUTOMATIC TRANSMISSION - 46RE
TABLE OF CONTENTS
page page
AUTOMATIC TRANSMISSION - 46RE
DESCRIPTION.........................89
OPERATION...........................91
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AUTOMATIC
TRANSMISSION......................96
DIAGNOSIS AND TESTING - PRELIMINARY . 97
DIAGNOSIS AND TESTING - ROAD
TESTING............................97
DIAGNOSIS AND TESTING - HYDRAULIC
PRESSURE TEST.....................98
DIAGNOSIS AND TESTING - AIR TESTING
TRANSMISSION CLUTCH AND BAND
OPERATION........................100
DIAGNOSIS AND TESTING - CONVERTER
HOUSING FLUID LEAK................101
DIAGNOSIS AND TESTING - DIAGNOSIS
CHARTS...........................102
STANDARD PROCEDURE - ALUMINUM
THREAD REPAIR.....................114
REMOVAL............................114
DISASSEMBLY........................115
CLEANING...........................122
INSPECTION.........................122
ASSEMBLY...........................122
INSTALLATION........................130
SCHEMATICS AND DIAGRAMS
HYDRAULIC SCHEMATICS.............132
SPECIFICATIONS
TRANSMISSION.....................144
SPECIAL TOOLS
RE TRANSMISSION..................146
ACCUMULATOR
DESCRIPTION........................149
OPERATION..........................150
INSPECTION.........................150
BANDS
DESCRIPTION........................150
OPERATION..........................151
ADJUSTMENTS
ADJUSTMENT - BANDS...............151
ELECTRONIC GOVERNOR
DESCRIPTION........................152
OPERATION..........................153
REMOVAL............................154
INSTALLATION........................154
EXTENSION HOUSING BUSHING
REMOVAL............................156
INSTALLATION........................156EXTENSION HOUSING SEAL
REMOVAL............................156
INSTALLATION........................156
FLUID AND FILTER
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EFFECTS OF
INCORRECT FLUID LEVEL.............157
DIAGNOSIS AND TESTING - CAUSES OF
BURNT FLUID.......................157
DIAGNOSIS AND TESTING - FLUID
CONTAMINATION....................157
STANDARD PROCEDURE
STANDARD PROCEDURE - FLUID LEVEL
CHECK............................157
STANDARD PROCEDURE - FLUID AND
FILTER REPLACEMENT...............158
STANDARD PROCEDURE - TRANSMISSION
FILL...............................160
FRONT CLUTCH
DESCRIPTION........................160
OPERATION..........................160
DISASSEMBLY........................161
INSPECTION.........................162
ASSEMBLY...........................162
FRONT SERVO
DESCRIPTION........................164
OPERATION..........................164
DISASSEMBLY........................164
CLEANING...........................164
INSPECTION.........................164
ASSEMBLY...........................164
OIL PUMP
DESCRIPTION........................166
OPERATION..........................166
STANDARD PROCEDURE - OIL PUMP
VOLUME CHECK.....................166
DISASSEMBLY........................167
CLEANING...........................168
INSPECTION.........................168
ASSEMBLY...........................169
OUTPUT SHAFT FRONT BEARING
REMOVAL............................171
INSTALLATION........................171
OUTPUT SHAFT REAR BEARING
REMOVAL............................171
INSTALLATION........................172
OVERDRIVE CLUTCH
DESCRIPTION........................172
OPERATION..........................172
BR/BEAUTOMATIC TRANSMISSION - 46RE 21 - 87

Page 1541 of 2255

DODGE RAM 2002 Service Repair Manual OVERDRIVE UNIT
REMOVAL............................173
DISASSEMBLY........................173
CLEANING...........................179
INSPECTION.........................180
ASSEMBLY.....................

OVERDRIVE UNIT
REMOVAL............................173
DISASSEMBLY........................173
CLEANING...........................179
INSPECTION.........................180
ASSEMBLY...........................180
INSTALLATION........................189
OVERDRIVE SWITCH
DESCRIPTION........................190
OPERATION..........................190
DIAGNOSIS AND TESTING - OVERDRIVE
ELECTRICAL CONTROLS..............191
REMOVAL............................191
INSTALLATION........................191
OVERRUNNING CLUTCH CAM/OVERDRIVE
PISTON RETAINER
DESCRIPTION........................192
OPERATION..........................192
DISASSEMBLY........................192
CLEANING...........................192
INSPECTION.........................193
ASSEMBLY...........................193
PARK/NEUTRAL POSITION SWITCH
DIAGNOSIS AND TESTING - PARK/NEUTRAL
POSITION SWITCH...................195
REMOVAL............................195
INSTALLATION........................195
PISTONS
DESCRIPTION........................195
OPERATION..........................196
PLANETARY GEARTRAIN/OUTPUT SHAFT
DESCRIPTION........................197
OPERATION..........................197
DISASSEMBLY........................198
INSPECTION.........................199
ASSEMBLY...........................199
REAR CLUTCH
DESCRIPTION........................203
OPERATION..........................203
DISASSEMBLY........................204
CLEANING...........................204
INSPECTION.........................204
ASSEMBLY...........................205
REAR SERVO
DESCRIPTION........................207OPERATION..........................207
DISASSEMBLY........................207
CLEANING...........................207
ASSEMBLY...........................207
SHIFT MECHANISM
DESCRIPTION........................208
OPERATION..........................208
ADJUSTMENTS
ADJUSTMENT.......................208
SOLENOID
DESCRIPTION........................208
OPERATION..........................209
SPEED SENSOR
DESCRIPTION........................209
OPERATION..........................209
THROTTLE VALVE CABLE
DESCRIPTION........................209
ADJUSTMENTS - TRANSMISSION THROTTLE
VALVE CABLE.......................210
TORQUE CONVERTER
DESCRIPTION........................212
OPERATION..........................215
REMOVAL............................216
INSTALLATION........................217
TORQUE CONVERTER DRAINBACK VALVE
DESCRIPTION........................217
OPERATION..........................217
STANDARD PROCEDURE - TORQUE
CONVERTER DRAINBACK VALVE........217
TRANSMISSION TEMPERATURE SENSOR
DESCRIPTION........................218
OPERATION..........................218
VALVE BODY
DESCRIPTION........................218
OPERATION..........................223
REMOVAL............................236
DISASSEMBLY........................237
CLEANING...........................244
INSPECTION.........................244
ASSEMBLY...........................248
INSTALLATION........................256
ADJUSTMENTS - VALVE BODY...........257
21 - 88 AUTOMATIC TRANSMISSION - 46REBR/BE

Page 1542 of 2255

DODGE RAM 2002 Service Repair Manual AUTOMATIC TRANSMISSION -
46RE
DESCRIPTION
The 46RE (Fig. 1) is a four speed fully automatic
transmissions with an electronic governor. The 46RE
is equipped with a lock-up clutch in the torque con-
ver

Page 1543 of 2255

DODGE RAM 2002 Service Repair Manual Fig. 1 46RE Transmission
21 - 90 AUTOMATIC TRANSMISSION - 46REBR/BE
AUTOMATIC TRANSMISSION - 46RE (Continued)

Page 1544 of 2255

DODGE RAM 2002 Service Repair Manual IDENTIFICATION
Transmission identification numbers are stamped
on the left side of the case just above the oil pan gas-
ket surface (Fig. 2). Refer to this information when
ordering replacement parts.

IDENTIFICATION
Transmission identification numbers are stamped
on the left side of the case just above the oil pan gas-
ket surface (Fig. 2). Refer to this information when
ordering replacement parts.
GEAR RATIOS
The 46RE gear ratios are:
1st.................................2.45:1
2nd................................1.45:1
3rd.................................1.00:1
4th.................................0.69:1
Rev..................................2.21
OPERATION
The application of each driving or holding compo-
nent is controlled by the valve body based upon the
manual lever position, throttle pressure, and gover-
nor pressure. The governor pressure is a variable
pressure input to the valve body and is one of the
signals that a shift is necessary. First through fourth
gear are obtained by selectively applying and releas-
ing the different clutches and bands. Engine power is
thereby routed to the various planetary gear assem-
blies which combine with the overrunning clutch
assemblies to generate the different gear ratios. The
torque converter clutch is hydraulically applied and
is released when fluid is vented from the hydraulic
circuit by the torque converter control (TCC) solenoid
on the valve body. The torque converter clutch is con-
trolled by the Powertrain Control Module (PCM). The
torque converter clutch engages in fourth gear, and
in third gear under various conditions, such as when
the O/D switch is OFF, when the vehicle is cruising
on a level surface after the vehicle has warmed up.
The torque converter clutch will disengage momen-
tarily when an increase in engine load is sensed by
the PCM, such as when the vehicle begins to go
uphill or the throttle pressure is increased. The
torque converter clutch feature increases fuel econ-
omy and reduces the transmission fluid temperature.
Since the overdrive clutch is applied in fourth gear
only and the direct clutch is applied in all ranges
except fourth gear, the transmission operation for
park, neutral, and first through third gear will be
described first. Once these powerflows are described,
the third to fourth shift sequence will be described.
1 - TORQUE CONVERTER 11 - DIRECT CLUTCH
2 - INPUT SHAFT 12 - PLANETARY GEAR
3 - OIL PUMP 13 - OUTPUT SHAFT
4 - FRONT BAND 14 - SEAL
5 - FRONT CLUTCH 15 - INTERMEDIATE SHAFT
6 - REAR CLUTCH 16 - OVERDRIVE OVERRUNNING CLUTCH
7 - PLANETARIES 17 - DIRECT CLUTCH SPRING
8 - REAR BAND 18 - OVERDRIVE PISTON RETAINER
9 - OVERRUNNING CLUTCH 19 - FILTER
10 - OVERDRIVE CLUTCH 20 - VALVE BODY
Fig. 2 Transmission Part And Serial Number
Location
1 - PART NUMBER
2 - BUILD DATE
3 - SERIAL NUMBER
BR/BEAUTOMATIC TRANSMISSION - 46RE 21 - 91
AUTOMATIC TRANSMISSION - 46RE (Continued)

Load next 8 pages

Page: < prev 1-10 ... 1505-1512 1513-1520 1521-1528 1529-1536 1537-1544 1545-1552 1553-1560 1561-1568 1569-1576 ... 2256 next >

fog light spark plugs replace recommended oil ground clearance clutch fuel tank removal