2002 DODGE RAM key battery

ing diagrams, proper wire and connector repair
procedures, details of wire harness routing and
retention, connector pin-out information and location
views for the various wire harness connectors, splices
and grounds. Following are general descriptions of
the remaining major components in the standard and
optional factory-installed audio systems.
OPERATION
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of each of the available audio systems.
CENTRAL TIMER MODULE
The high-line or premium Central Timer Module
(CTM) can also control some features of the audio
system when the vehicle is equipped with the
optional RAZ radio receiver and remote radio
switches. A high-line CTM is used on high-line ver-
sions of this vehicle. A premium CTM is used on
vehicles equipped with the optional heated seats. The
CTM combines the functions of a chime/buzzer mod-
ule, an intermittent wipe module, an illuminated
entry module, a remote keyless entry module, and a
vehicle theft security system module in a single unit.
The high-line or premium CTM also controls and
integrates many of the additional electronic functions
and features included on models with this option.
The RAZ radio receiver with a remote radio switch
option is one of the features that the CTM controls.
The CTM is programmed to send switch status mes-sages over the Chrysler Collision Detection (CCD)
data bus to control the volume, seek, and pre-set sta-
tion advance functions of the RAZ radio receiver. The
CTM monitors the status of the remote radio
switches located on the steering wheel through a
hard wired circuit. The CTM then sends the proper
switch status messages to the radio receiver. The
electronic circuitry within the radio receiver responds
to the switch status messages it receives by adjusting
the radio settings as requested.
Refer to Electrical, Body Control/Central Timer
Module for more information on the high-line CTM.
Refer to Remote Radio Switch in Description and
Operation for more information on this component.
In addition, radio receivers connected to the CCD
data bus have several audio system functions that
can be diagnosed using a DRBIIItscan tool. Refer to
the proper Diagnostic Procedures manual for more
information on DRBIIIttesting of the audio systems.
DIAGNOSIS AND TESTING - AUDIO
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Audio System Diagnosis
CONDITION POSSIBLE CAUSE CORRECTION
NO AUDIO 1. Fuse faulty. 1. Check radio fuses in junction block. Replace faulty
fuses, if required.
2. Radio connector faulty. 2. Check for loose or corroded radio connections. Repair,
if required.
3. Wiring faulty. 3. Check for battery voltage at radio connector. Repair
wiring, if required.
4. Ground faulty. 4. Check for continuity between radio chassis and a
known good ground. There should be continuity. Repair
ground, if required.
5. Radio faulty. 5. Refer to Radio in the Diagnosis and Testing section of
this group.
6. Speakers faulty. 6. Refer to Speaker in the Diagnosis and Testing section
of this group.
7. Amplifier faulty (if
equipped).7. Refer to Speaker in the Diagnosis and Testing section
of this group.
8A - 2 AUDIOBR/BE
AUDIO (Continued)

CHIME/BUZZER
TABLE OF CONTENTS
page page
CHIME WARNING SYSTEM
DESCRIPTION..........................1
OPERATION............................1DIAGNOSIS AND TESTING - CHIME
WARNING SYSTEM.....................2
CHIME WARNING SYSTEM
DESCRIPTION
A chime warning system is standard factory-in-
stalled equipment on this model. The chime warning
system uses a single chime tone generator that is
integral to the Central Timer Module (CTM) to pro-
vide an audible indication of various vehicle condi-
tions that may require the attention of the vehicle
operator. The chime warning system includes the fol-
lowing major components, which are described in fur-
ther detail elsewhere in this service manual:
²Central Timer Module- The Central Timer
Module (CTM) is located under the driver side end of
the instrument panel, inboard of the instrument
panel steering column opening. The CTM contains an
integral chime tone generator to provide all of the
proper chime warning system features based upon
the monitored inputs.
²Door Ajar Switch- A door ajar switch is inte-
gral to the driver side front door latch. This switch
provides an input to the chime warning system indi-
cating whether the driver side front door is open or
closed.
²Headlamp Switch- The headlamp switch is
located on the instrument panel outboard of the
steering column. The headlamp switch provides an
input to the chime warning system indicating when
the exterior lamps are turned On or Off.
²Ignition Switch- A key-in ignition switch is
integral to the ignition switch. The key-in ignition
switch provides an input to the chime warning sys-
tem indicating whether a key is present in the igni-
tion lock cylinder.
²Seat Belt Switch- A seat belt switch is inte-
gral to the driver side front seat belt buckle unit. The
seat belt switch provides an input to the chime warn-
ing system indicating whether the driver side front
seat belt is fastened.
Hard wired circuitry connects many of the chime
warning system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained bymany different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the chime warning system components
through the use of a combination of soldered splices,
splice block connectors, and many different types of
wire harness terminal connectors and insulators.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
The CTM chime warning system circuitry and the
integral chime tone generator cannot be adjusted or
repaired. If the CTM or the chime tone generator are
damaged or faulty, the CTM unit must be replaced.
OPERATION
The chime warning system is designed to provide an
audible output as an indication of various conditions
that may require the attention or awareness of the
vehicle operator. The chime warning system compo-
nents operate on battery current received through a
fused B(+) fuse in the Junction Block (JB) on a non-
switched fused B(+) circuit so that the system may
operate regardless of the ignition switch position.
The chime warning system provides an audible
indication to the vehicle operator under the following
conditions:
²Fasten Seat Belt Warning- The Central
Timer Module (CTM) chime tone generator will gen-
erate repetitive chime tones at a slow rate to
announce that a hard wired input from the seat belt
switch to the Electro-Mechanical Instrument Cluster
(EMIC) indicates that the driver side front seat belt
is not fastened with the ignition switch in the On
position. Unless the driver side front seat belt is fas-
tened, the chimes will continue to sound for a dura-
tion of about seven seconds each time the ignition
switch is turned to the On position or until the driver
side front seat belt is fastened, whichever occurs
first. This chime tone is based upon a hard wired
chime request input to the CTM from the EMIC, but
is not related to the operation of the EMIC ªSeatbeltº
indicator.
BR/BECHIME/BUZZER 8B - 1

CTM through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
All versions of the CTM for this model are serviced
only as a complete unit. Many of the electronic fea-
tures in the vehicle controlled or supported by the
high-line or premium versions of the CTM are pro-
grammable using the DRBIIItscan tool.However, if
any of the CTM hardware components are damaged
or faulty, the entire CTM unit must be replaced. The
base version of the CTM and the hard wired inputs
or outputs of all CTM versions can be diagnosed
using conventional diagnostic tools and methods;
however, for diagnosis of the high-line or premium
versions of the CTM or the CCD data bus, the use of
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.
OPERATION
The Central Timer Module (CTM) is designed to
control and integrate many of the electronic features
and functions of the vehicle. The base version of the
CTM monitors only hard wired inputs and responds
with the proper hard wired outputs. The microproces-
sor-based high-line/premium version of the CTM
monitors many hard wired switch and sensor inputs
as well as those resources it shares with other elec-
tronic modules in the vehicle through its communica-
tion over the Chrysler Collision Detection (CCD) data
bus network. The internal programming and all of
these inputs allow the high-line/premium CTM
microprocessor to determine the tasks it needs to
perform and their priorities, as well as both the stan-
dard and optional features that it should provide.
The high-line/premium CTM programming then per-
forms those tasks and provides those features
through both CCD data bus communication with
other electronic modules and through hard wired out-
puts to a number of circuits, relays, and actuators.
These outputs allow the high-line/premium CTM the
ability to control numerous accessory systems in the
vehicle.
All versions of the CTM operate on battery current
received through fuses in the Junction Block (JB) on
a non-switched fused B(+) circuit, a fused ignition
switch output (st-run) circuit (base version only), and
a fused ignition switch output (run-acc) circuit (high-
line/premium version only). This arrangement allows
the CTM to provide some features regardless of the
ignition switch position, while other features willoperate only with the ignition switch in the Acces-
sory, On, and/or Start positions. All versions of the
CTM are grounded through their connector and take
out of the instrument panel wire harness. The high-
line/premium CTM has another ground received
through a second connector and take out of the
instrument panel wire harness. The first ground cir-
cuit receives ground through a take out with an eye-
let terminal connector of the instrument panel wire
harness that is secured by a nut to a ground stud
located on the left instrument panel end bracket,
while the second ground circuit (high-line/premium
version only) receives ground through a take out with
an eyelet terminal connector of the instrument panel
wire harness that is secured by a nut to a ground
stud located on the back of the instrument panel
armature above the inboard side of the instrument
panel steering column opening.
The high-line/premium CTM monitors its own
internal circuitry as well as many of its input and
output circuits, and will store a Diagnostic Trouble
Code (DTC) in electronic memory for any failure it
detects. These DTCs can be retrieved and diagnosed
using a DRBIIItscan tool. Refer to the appropriate
diagnostic information.
HARD WIRED INPUTS
The hard wired inputs to the CTM include the fol-
lowing:
²CCD bus± - high-line/premium version only
²CCD bus+ - high-line/premium version only
²Cylinder lock switch mux - high-line premium
version only
²Driver door ajar switch sense
²Fused B(+)
²Fused ignition switch output (run-acc) - high-
line/premium version only
²Fused ignition switch output (st-run) - base ver-
sion only
²Ground (one circuit - base version, two circuits -
high-line/premium version)
²Key-in ignition switch sense
²Passenger door ajar switch sense - high-line/pre-
mium version only
²Power door lock motor B(+) lock - high-line/pre-
mium version only
²Power door lock motor B(+) unlock - high-line/
premium version only
²Radio control mux - high-line/premium version
only
²Tone request signal
²Washer switch sense
²Wiper park switch sense
²Wiper switch mode sense
²Wiper switch mode signal
BR/BEELECTRONIC CONTROL MODULES 8E - 3
CENTRAL TIMER MODULE (Continued)

NOTE: ECM Outputs:
After inputs are received by the ECM, certain sen-
sors, switches and components are controlled or reg-
ulated by the ECM. These are consideredECM
Outputs.These outputs are for:
²CCD bus (+) circuits
²CCD bus (-) circuits
²CKP and APPS outputs to the PCM
²Data link connection for DRB scan tool
²Five volt sensor supply
²Fuel injection pump
²Fuel injection pump relay
²(FPCM) Fuel Pump Control Module
²Fuel transfer (lift) pump
²Intake manifold air heater relays #1 and #2 con-
trol circuits
²Malfunction indicator lamp (Check engine lamp)
²Oil pressure gauge/warning lamp
²PCM
²Wait-to-start warning lamp
²Water-In-Fuel (WIF) warning lamp
REMOVAL
The ECM is bolted to the engine block behind the
fuel filter (Fig. 16).(1) Record any Diagnostic Trouble Codes (DTC's)
found in the PCM or ECM.
To avoid possible voltage spike damage to either
the Powertrain Control Module (PCM) or ECM, igni-
tion key must be off, and negative battery cables
must be disconnected before unplugging ECM con-
nectors.
(2) Disconnect both negative battery cables at both
batteries.
(3) Remove 50±way electrical connector bolt at
ECM (Fig. 16). Note: Connector bolt is female 4mm
hex head. To remove bolt, use a ball-hex bit or ball-
hex screwdriver such as Snap-Ont4mm SDABM4
(5/32º may also be used). As bolt is being removed,
very carefully remove connector from ECM.
(4) Remove three ECM mounting bolts and remove
ECM from vehicle.
INSTALLATION
Do not apply paint to back of ECM. Poor ground
will result.
(1) Clean ECM mounting points at engine block.
(2) Position ECM to engine block and install 3
mounting bolts. Tighten bolts to 24 N´m (18 ft. lbs.).
(3) Check pin connectors in ECM and 50±way con-
nector for corrosion or damage. Repair as necessary.
(4) Clean pins in 50±way electrical connector with
a quick-dry electrical contact cleaner.
(5) Very carefully install 50±way connector to
ECM. Tighten connector hex bolt.
(6) Install battery cables.
(7)Turn key to ON position. Without starting
engine, slowly press throttle pedal to floor and
then slowly release. This step must be done
(one time) to ensure accelerator pedal position
sensor calibration has been learned by ECM. If
not done, possible DTC's may be set.
(8) Use DRB scan tool to erase any stored compan-
ion DTC's from PCM.
Fig. 16 Engine Control Module (ECM) Location and
Mounting
1 - ENGINE CONTROL MODULE (ECM)
2 - HEX HEADED BOLT
3 - 50-WAY CONNECTOR
4 - FUEL TRANSFER PUMP
5 - MOUNTING BOLTS (3)
8E - 14 ELECTRONIC CONTROL MODULESBR/BE
ENGINE CONTROL MODULE (Continued)

POWERTRAIN CONTROL
MODULE
DESCRIPTION
DESCRIPTION - PCM
The Powertrain Control Module (PCM) is located
in the engine compartment (Fig. 17). The PCM is
referred to as JTEC.
DESCRIPTION - MODES OF OPERATION
As input signals to the Powertrain Control Module
(PCM) change, the PCM adjusts its response to the
output devices. For example, the PCM must calculate
different injector pulse width and ignition timing for
idle than it does for wide open throttle (WOT).
The PCM will operate in two different modes:
Open Loop and Closed Loop.
During Open Loop modes, the PCM receives input
signals and responds only according to preset PCM
programming. Input from the oxygen (O2S) sensors
is not monitored during Open Loop modes.
During Closed Loop modes, the PCM will monitor
the oxygen (O2S) sensors input. This input indicates
to the PCM whether or not the calculated injector
pulse width results in the ideal air-fuel ratio. This
ratio is 14.7 parts air-to-1 part fuel. By monitoring
the exhaust oxygen content through the O2S sensor,
the PCM can fine tune the injector pulse width. This
is done to achieve optimum fuel economy combined
with low emission engine performance.
The fuel injection system has the following modes
of operation:
²Ignition switch ON²Engine start-up (crank)
²Engine warm-up
²Idle
²Cruise
²Acceleration
²Deceleration
²Wide open throttle (WOT)
²Ignition switch OFF
The ignition switch On, engine start-up (crank),
engine warm-up, acceleration, deceleration and wide
open throttle modes are Open Loop modes. The idle
and cruise modes, (with the engine at operating tem-
perature) are Closed Loop modes.
IGNITION SWITCH (KEY-ON) MODE
This is an Open Loop mode. When the fuel system
is activated by the ignition switch, the following
actions occur:
²The PCM pre-positions the idle air control (IAC)
motor.
²The PCM determines atmospheric air pressure
from the MAP sensor input to determine basic fuel
strategy.
²The PCM monitors the engine coolant tempera-
ture sensor input. The PCM modifies fuel strategy
based on this input.
²Intake manifold air temperature sensor input is
monitored.
²Throttle position sensor (TPS) is monitored.
²The auto shutdown (ASD) relay is energized by
the PCM for approximately three seconds.
²The fuel pump is energized through the fuel
pump relay by the PCM. The fuel pump will operate
for approximately three seconds unless the engine is
operating or the starter motor is engaged.
²The O2S sensor heater element is energized via
the ASD relay. The O2S sensor input is not used by
the PCM to calibrate air-fuel ratio during this mode
of operation.
ENGINE START-UP MODE
This is an Open Loop mode. The following actions
occur when the starter motor is engaged.
The PCM receives inputs from:
²Battery voltage
²Engine coolant temperature sensor
²Crankshaft position sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Starter motor relay
²Camshaft position sensor signal
The PCM monitors the crankshaft position sensor.
If the PCM does not receive a crankshaft position
sensor signal within 3 seconds of cranking the
engine, it will shut down the fuel injection system.
Fig. 17 PCM Location
1 - PCM MOUNTING BOLTS (3)
2 - POWERTRAIN CONTROL MODULE (PCM)
3 - (3) 32±WAY CONNECTORS
BR/BEELECTRONIC CONTROL MODULES 8E - 15

To avoid possible voltage spike damage to the
PCM, ignition key must be off, and negative battery
cable must be disconnected before unplugging PCM
connectors.
(1) Disconnect negative battery cable(s) at bat-
tery(s).
(2) Remove cover over electrical connectors. Cover
snaps onto PCM.
(3) Carefully unplug the three 32±way connectors
from PCM.
(4) Remove three PCM mounting bolts and remove
PCM from vehicle.
INSTALLATION
USE THE DRB SCAN TOOL TO REPROGRAM
THE NEW POWERTRAIN CONTROL MODULE
(PCM) WITH THE VEHICLES ORIGINAL IDEN-
TIFICATION NUMBER (VIN) AND THE VEHI-
CLES ORIGINAL MILEAGE. IF THIS STEP IS
NOT DONE, A DIAGNOSTIC TROUBLE CODE
(DTC) MAY BE SET.
(1) Install PCM and mounting bolts to vehicle.
(2) Tighten bolts to 4 N´m (35 in. lbs.).
(3) Check pin connectors in the PCM and the three
32±way connectors for corrosion or damage. Repair
as necessary.
(4) Install three 32±way connectors.
(5) Install cover over electrical connectors. Cover
snaps onto PCM.
(6) Install battery cable(s).
(7) Use the DRB scan tool to reprogram new PCM
with vehicles original Identification Number (VIN)
and original vehicle mileage. If this step is not done,
a Diagnostic Trouble Code (DTC) may be set.
HEATED SEAT MODULE
DESCRIPTION
The heated seat module is also known as the Seat
Heat Interface Module. The heated seat module (Fig.
19) is located under the front seat center cushion,
where it is secured to a mounting bracket that also
serves as the support for the slide-out rear seat cup
holder unit. The mounting tabs that are molded into
the plastic housing of the heated seat module are
inserted through holes in the mounting bracket and
then secured by push on retainers. The heated seat
module has a single connector receptacle that allows
the module to be connected to all of the required
inputs and outputs through the seat wire harness.
The heated seat module is an electronic micropro-
cessor controlled device designed and programmed to
use inputs from the heated seat relay, the two heated
seat switches and the two heated seat sensors to
operate and control the heated seat elements in both
front seats and the two heated seat indicator lamp
Light-Emitting Diodes (LEDs) in each heated seat
switch. The heated seat module is also programmed
to perform self-diagnosis of certain heated seat sys-
tem functions and provide feedback of that diagnosis
through the heated seat switch indicator lamps.
The heated seat module cannot be repaired. If the
heated seat module is damaged or faulty, the entire
module must be replaced.
OPERATION
The heated seat module operates on fused battery
current received from the heated seat relay. The
module is grounded at all times through a ground
screw located below the left rear speaker in the cab
Fig. 18 PCM Location and Mounting
1 - PCM MOUNTING BOLTS (3)
2 - POWERTRAIN CONTROL MODULE (PCM)
3 - (3) 32±WAY CONNECTORS
Fig. 19 Heated Seat Module
1 - MOUNTING TABS
2 - HEATED SEAT MODULE
3 - CONNECTOR RECEPTACLE
8E - 20 ELECTRONIC CONTROL MODULESBR/BE
POWERTRAIN CONTROL MODULE (Continued)

Excessive IOD can be caused by:
²Electrical items left on.
²Faulty or improperly adjusted switches.
²Faulty or shorted electronic modules and compo-
nents.
²An internally shorted generator.
²Intermittent shorts in the wiring.
If the IOD is over thirty-five milliamperes, the
problem must be found and corrected before replac-
ing a battery. In most cases, the battery can becharged and returned to service after the excessive
IOD condition has been corrected.
(1) Verify that all electrical accessories are off.
Turn off all lamps, remove the ignition key, and close
all doors. If the vehicle is equipped with an illumi-
nated entry system or an electronically tuned radio,
allow the electronic timer function of these systems
to automatically shut off (time out). This may take
up to three minutes. See the Electronic Module Igni-
tion-Off Draw Table for more information.
ELECTRONIC MODULE IGNITION-OFF DRAW (IOD) TABLE
ModuleTime Out?
(If Yes, Interval And Wake-Up Input)IOD IOD After Time Out
Radio No 1 to 3 milliamperes N/A
Audio Power
AmplifierNo up to 1 milliampere N/A
Central Timer
Module (CTM)No4.75 milliamperes
(max.)N/A
Powertrain Control
Module (PCM)No 0.95 milliampere N/A
ElectroMechanical
Instrument Cluster
(EMIC)No 0.44 milliampere N/A
Combination Flasher No 0.08 milliampere N/A
(2) Determine that the underhood lamp is operat-
ing properly, then disconnect the lamp wire harness
connector or remove the lamp bulb.
(3) Disconnect the battery negative cable.
(4) Set an electronic digital multi-meter to its
highest amperage scale. Connect the multi-meter
between the disconnected battery negative cable ter-
minal clamp and the battery negative terminal post.
Make sure that the doors remain closed so that the
illuminated entry system is not activated. The multi-
meter amperage reading may remain high for up to
three minutes, or may not give any reading at all
while set in the highest amperage scale, depending
upon the electrical equipment in the vehicle. The
multi-meter leads must be securely clamped to the
battery negative cable terminal clamp and the bat-
tery negative terminal post. If continuity between the
battery negative terminal post and the negative cable
terminal clamp is lost during any part of the IOD
test, the electronic timer function will be activated
and all of the tests will have to be repeated.
(5) After about three minutes, the high-amperage
IOD reading on the multi-meter should become very
low or nonexistent, depending upon the electrical
equipment in the vehicle. If the amperage reading
remains high, remove and replace each fuse or circuit
breaker in the Power Distribution Center (PDC) andthen in the Junction Block (JB), one at a time until
the amperage reading becomes very low, or nonexist-
ent. Refer to the appropriate wiring information in
this service manual for complete PDC and JB fuse,
circuit breaker, and circuit identification. This will
isolate each circuit and identify the circuit that is the
source of the high-amperage IOD. If the amperage
reading remains high after removing and replacing
each fuse and circuit breaker, disconnect the wire
harness from the generator. If the amperage reading
now becomes very low or nonexistent, refer to Charg-
ing System for the proper charging system diagnosis
and testing procedures. After the high-amperage IOD
has been corrected, switch the multi-meter to pro-
gressively lower amperage scales and, if necessary,
repeat the fuse and circuit breaker remove-and-re-
place process to identify and correct all sources of
excessive IOD. It is now safe to select the lowest mil-
liampere scale of the multi-meter to check the low-
amperage IOD.
CAUTION: Do not open any doors, or turn on any
electrical accessories with the lowest milliampere
scale selected, or the multi-meter may be damaged.
(6) Observe the multi-meter reading. The low-am-
perage IOD should not exceed thirty-five milliam-
peres (0.035 ampere). If the current draw exceeds
8F - 14 BATTERY SYSTEMBR/BE
BATTERY (Continued)

thirty-five milliamperes, isolate each circuit using the
fuse and circuit breaker remove-and-replace process
in Step 5. The multi-meter reading will drop to
within the acceptable limit when the source of the
excessive current draw is disconnected. Repair this
circuit as required; whether a wiring short, incorrect
switch adjustment, or a component failure is at fault.
STANDARD PROCEDURE - USING
MIDTRONICS ELECTRICAL TESTER
Always use the Midtronics Instruction Manual that
was supplied with the tester as a reference. If the
Instruction Manual is not available the following pro-
cedure can be used:
WARNING: ALWAYS WEAR APPROPRIATE EYE
PROTECTION AND USE EXTREME CAUTION WHEN
WORKING WITH BATTERIES.
BATTERY TESTING
(1) If testing the battery OUT-OF-VEHICLE, clean
the battery terminals with a wire brush before test-
ing. If the battery is equipped with side post termi-
nals, install and tighten the supplied lead terminal
stud adapters. Do not use steel bolts. Failure to prop-
erly install the stud adapters, or using stud adapters
that are dirty or worn-out may result in false test
readings.
(2) If testing the battery IN-THE-VEHICLE, make
certain all of the vehicle accessory loads are OFF,
including the ignition.The preferred test positionis at the battery terminal. If the battery is not
accessible, you may test using both the positive and
negative jumper posts. Select TESTING AT JUMPER
POST when connecting to that location.
(3) Connect the tester to (Fig. 14) the battery or
jumper posts, the red clamp to positive (+) and the
black clamp to negative (±).
NOTE: Multiple batteries connected in parallel must
have the ground cable disconnected to perform a
battery test. Failure to disconnect may result in
false battery test readings.
NOTE: When testing the battery in a PT Cruiser,
always test at the battery terminals
(4) Using the ARROW key selectinoroutof vehi-
cle testing and press ENTER to make a selection.
(5) If not selected, choose the Cold Cranking Amp
(CCA) battery rating. Or select the appropriate bat-
tery rating for your area (see menu). The tester will
then run its self programmed test of the battery and
display the results. Refer to the test result table
noted below.
CAUTION: If REPLACE BATTERY is the result of the
test, this may mean a poor connection between the
vehicle's cables and battery exists. After discon-
necting the vehicle's battery cables from the bat-
tery, retest the battery using the OUT-OF-VEHICLE
test before replacing.
(6) While viewing the battery test result, press the
CODE button and the tester will prompt you for the
last 4 digits of the VIN. Use the UP/DOWN arrow
buttons to scroll to the correct character; then press
ENTER to select and move to the next digit. Then
press the ENTER button to view the SERVICE
CODE. Pressing the CODE button a second time will
return you to the test results.
BATTERY TEST RESULTS
GOOD BATTERY Return to service
GOOD - RECHARGE Fully charge battery and
return to service
CHARGE & RETEST Fully charge battery and
retest battery
REPLACE BATTERY Replace the battery and
retest complete system
BAD-CELL REPLACE Replace the battery and
retest complete system
NOTE: The SERVICE CODE is required on every
warranty claim submitted for battery replacement.
Fig. 14 MIDTRONICS BATTERY AND CHARGING
SYSTEM TESTER - Micro420
BR/BEBATTERY SYSTEM 8F - 15
BATTERY (Continued)