2001 DODGE RAM Service Repair Manual

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Page 265 of 2889

DODGE RAM 2001 Service Repair Manual DIFFERENTIAL CASE
BEARINGS
REMOVAL
(1) Remove differential case from axle housing.
(2) Remove the bearings from the differential case
with Press 938 and Bearing Splitter 1130 (Fig. 42).
INSTALLATION
I

Page 266 of 2889

DODGE RAM 2001 Service Repair Manual PINION GEAR/RING GEAR/
TONE RING
REMOVAL
NOTE: The ring and pinion gears are service in a
matched set. Do not replace the ring gear without
replacing the matched pinion gear.
(1) Remove differential f

Page 267 of 2889

DODGE RAM 2001 Service Repair Manual (13) Remove front pinion bearing cup with
Remover C-4307 and Handle C±4171 (Fig. 47).
(14) Remove rear bearing cup with Remover D-159
and Handle C-4171 (Fig. 48).
(15) Remove rear bearing from the pi

Page 268 of 2889

DODGE RAM 2001 Service Repair Manual INSTALLATION
(1) Apply Mopar Door Ease stick lubricant to out-
side surface of bearing cup. Install the pinion rear
bearing cup with Installer C-4204 and Handle
C-4171 (Fig. 50) and verify cup is seat

Page 269 of 2889

DODGE RAM 2001 Service Repair Manual (6) Install rear bearing and oil slinger, if equipped,
on the pinion gear with Installer D-389 and a press
(Fig. 53).(7) Install original solid shims on pinion gears.
(8) Install yoke with Installer C

Page 270 of 2889

$DODGE RAM 2001 Service Repair Manual (16) Invert the differential case in the vise. (17) Install new ring gear bolts and alternately tighten to 298 N´m (220 ft. lbs.) (Fig. 56). CAUTION: Do not reuse ring gear bolts, the bolts can fract$

Page 271 of 2889

Page 272 of 2889

DODGE RAM 2001 Service Repair Manual BRAKES
TABLE OF CONTENTS
page page
BRAKES - BASE
SPECIFICATIONS.........................2
SPECIAL TOOLS..........................4
HYDRAULIC/MECHANICAL
DESCRIPTION............................4
WARNING

BRAKES
TABLE OF CONTENTS
page page
BRAKES - BASE
SPECIFICATIONS.........................2
SPECIAL TOOLS..........................4
HYDRAULIC/MECHANICAL
DESCRIPTION............................4
WARNING.............................5
DIAGNOSIS AND TESTING..................5
BASE BRAKE SYSTEM...................5
STANDARD PROCEDURE...................7
MANUAL BLEEDING.....................7
PRESSURE BLEEDING...................8
BRAKE LINES
STANDARD PROCEDURE...................8
DOUBLE INVERTED FLARING..............8
ISO FLARING...........................8
COMBINATION VALVE
DESCRIPTION............................9
OPERATION.............................9
DIAGNOSIS AND TESTING..................9
COMBINATION VALVE....................9
REMOVAL..............................10
INSTALLATION...........................10
DISC BRAKE CALIPERS
REMOVAL..............................10
DISASSEMBLY...........................11
CLEANING..............................12
INSPECTION............................12
ASSEMBLY.............................12
INSTALLATION...........................13
FLUID
DIAGNOSIS AND TESTING.................14
BRAKE FLUID CONTAMINATION...........14
STANDARD PROCEDURE..................14
BRAKE FLUID LEVEL....................14
SPECIFICATIONS........................15
FLUID RESERVOIR
REMOVAL..............................15
INSTALLATION...........................15
PEDAL
DESCRIPTION...........................16
OPERATION.............................16
REMOVAL..............................16
INSTALLATION...........................17
POWER BRAKE BOOSTER
DIAGNOSIS AND TESTING.................17
HYDRAULIC BOOSTER..................17
STANDARD PROCEDURE..................19
POWER BRAKE BOOSTER...............19
REMOVAL..............................19INSTALLATION...........................20
ROTORS
DIAGNOSIS AND TESTING.................20
DISC BRAKE ROTOR....................20
REMOVAL..............................21
INSTALLATION...........................22
BRAKE PADS/SHOES
REMOVAL..............................23
INSTALLATION...........................26
MASTER CYLINDER
DESCRIPTION...........................29
OPERATION.............................29
DIAGNOSIS AND TESTING.................29
MASTER CYLINDER/POWER BOOSTER.....29
STANDARD PROCEDURE..................30
MASTER CYLINDER BLEEDING...........30
REMOVAL..............................30
INSTALLATION...........................30
WHEEL CYLINDERS
REMOVAL..............................31
DISASSEMBLY...........................31
CLEANING..............................31
INSPECTION............................31
ASSEMBLY.............................31
INSTALLATION...........................32
SUPPORT PLATE
REMOVAL..............................32
INSTALLATION...........................32
DRUM
DESCRIPTION...........................32
OPERATION.............................32
DIAGNOSIS AND TESTING.................33
BRAKE DRUM.........................33
STANDARD PROCEDURE..................33
BRAKE DRUM MACHINING...............33
CLEANING..............................33
INSPECTION............................33
ADJUSTMENTS..........................34
PARKING BRAKE
DESCRIPTION...........................35
OPERATION.............................36
PEDAL
REMOVAL..............................36
INSTALLATION...........................36
CABLES
REMOVAL..............................37
INSTALLATION...........................38
CABLE TENSIONER
ADJUSTMENTS..........................40
BR/BEBRAKES 5 - 1

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