2001 DODGE RAM Service Repair Manual

Page 2553 of 2889

DODGE RAM 2001  Service Repair Manual (8) Check stud at end of case halves (Fig. 94). If
stud was loosened or came out during disassembly,
apply LoctiteŸ 242 to stud threads and reseat stud
in case.
(9) Apply LoctiteŸ 242 to remainder o

Page 2554 of 2889

DODGE RAM 2001  Service Repair Manual (7) Apply MopartSilicone Sealer to mating surface
of PTO cover and to cover bolt shanks and underside
of bolt heads. Then install and tighten bolts to 27-34
N´m (20-25 ft. lbs.) torque.
INSTALLATION

Page 2555 of 2889

DODGE RAM 2001  Service Repair Manual SPECIAL TOOLS
TRANSFER CASE - NV241HD
Handle, Universal - C-4171
Installer, Seal - 6888
Installer, Bushing - 8156
Remover, Bushing - 8155
Installer, Seal - 8154
Installer, Bearing - 6953
Installer, Se

Page 2556 of 2889

DODGE RAM 2001  Service Repair Manual EXTENSION HOUSING
BUSHING AND SEAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Usin

Page 2557 of 2889

DODGE RAM 2001  Service Repair Manual FLUID
STANDARD PROCEDURE - FLUID DRAIN AND
REFILL
(1) Raise vehicle.
(2) Position drain pan under transfer case.
(3) Remove drain and fill plugs and drain lubri-
cant completely.
(4) Install drain plu

Page 2558 of 2889

DODGE RAM 2001  Service Repair Manual (b) Start seal in bore. Once seal is started, con-
tinue tapping seal into bore until installer tool bot-
toms against case.
(c) Remove installer and verify that seal is
recessed the proper amount. Se

Page 2559 of 2889

DODGE RAM 2001  Service Repair Manual SHIFT LEVER
REMOVAL
(1) Shift transfer case into 2H.
(2) Remove transfer case shifter knob cap.
(3) Remove nut holding shifter knob to shift lever.
(4) Remove shifter knob.
(5) Remove the shift boot f

Page 2560 of 2889

DODGE RAM 2001  Service Repair Manual ADJUSTMENT - SHIFT LEVER
(1) Move shift lever into 2H position.
(2) Raise vehicle.
(3) Loosen shift rod lock bolt at trunnion (Fig.
109).
(4) Check shift rod fit in trunnion. Be sure rod
does not bind