2001 DODGE RAM Service Repair Manual

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Page 1705 of 2889

DODGE RAM 2001 Service Repair Manual (c) Install springs and struts in hub (Fig. 81). Use lots of petroleum jelly to hold them in place. Then compress struts with your fingers and move sleeve upward until struts are started in sleeve. Ve

Page 1706 of 2889

DODGE RAM 2001 Service Repair Manual (10) Install assembled second gear clutch cone and rings on mainshaft and in 1-2 synchro hub (Fig. 86). (11) Install snap ring that secures second gear clutch cone on mainshaft (Fig. 87). Use narrow b

Page 1707 of 2889

DODGE RAM 2001 Service Repair Manual (12) Install second gear bearing on mainshaft (Fig. 88). (13) Install second gear on mainshaft and bearing. Rotate gear until tabs of second gear clutch ring are seated in tab slots in gear (Fig. 89).

Page 1708 of 2889

DODGE RAM 2001 Service Repair Manual (22) Start 3-4 synchro assembly on mainshaft with the hub groove and sleeve groove both facing for- ward. Tap assembly onto shaft splines until hub is about 3 mm (0.125 in.) away from third gear stop

Page 1709 of 2889

DODGE RAM 2001 Service Repair Manual (26) Install first gear bearing on mainshaft. (27) Install first gear on shaft with clutch hub side of gear facing the front of shaft (Fig. 98). Verify tabs on clutch ring are aligned and seated in fi

Page 1710 of 2889

DODGE RAM 2001 Service Repair Manual (c) Install springs in gear hub (Fig. 101). Use petroleum jelly to hold springs in place if desired. (d) Compress first spring with flat blade screw- driver and slide strut into position in hub slot.

Page 1711 of 2889

DODGE RAM 2001 Service Repair Manual (37) Install fourth gear stop ring in 3-4 synchro sleeve (Fig. 105). (38) Install fourth gear clutch gear in stop ring (Fig. 106). (39) Roll gear case onto its left side. (40) Grip mainshaft at pilot

Page 1712 of 2889

DODGE RAM 2001 Service Repair Manual (7) Apply MopartSilicone Sealer or equivalent to flange surface of front bearing retainer (Fig. 112). (8) Install front bearing retainer over drive gear and start it into case. (9) Start front bearing
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