2001 DODGE RAM Service Repair Manual

Page 2505 of 2889

DODGE RAM 2001  Service Repair Manual (b) Start seal in bore with light taps from ham-
mer (Fig. 49). Once seal is started, continue tap-
ping seal into bore until installer tool bottoms
against case.(c) Remove installer and verify that s

Page 2506 of 2889

DODGE RAM 2001  Service Repair Manual (10) Install new oil seal in front bearing retainer
with Installer 7884 (Fig. 51).
(11)
Remove seal from oil pump with suitable pry tool.
(12) Install new seal in oil pump with Installer
7888 (Fig. 52

Page 2507 of 2889

DODGE RAM 2001  Service Repair Manual (16) Install new bearing with Tool Handle C-4171
and Installer 5066 (Fig. 55). The bearing bore is
chamfered at the top. Install the bearing so it is
flush with the lower edge of this chamfer (Fig. 56

Page 2508 of 2889

DODGE RAM 2001  Service Repair Manual (6) Align and install low range/input gear assem-
bly in front case (Fig. 58). Be sure low range gear
pinions are engaged in annulus gear and that input
gear shaft is fully seated in front bearing.
(7

Page 2509 of 2889

DODGE RAM 2001  Service Repair Manual (3) Install brass stop ring on drive sprocket (Fig.
62).
(4) Install 3 synchronizer struts and 2 springs in
hub as follows:
(a) Insert first strut in hub (Fig. 63). Strut
shoulders rest (and slide) on

Page 2510 of 2889

DODGE RAM 2001  Service Repair Manual (5) Install assembled synchronizer hub on main-
shaft (Fig. 66). Hub has shoulder on one side which
goes toward sprocket (rear of shaft). Flat side of hub
faces front of shaft.
(6) Install synchronize

Page 2511 of 2889

DODGE RAM 2001  Service Repair Manual (10) Lubricate sector shaft with transmission fluid
and install shift sector in case (Fig. 70). Position slot
in sector so it will be aligned with shift fork pin
when shift forks are installed.
(11) A

Page 2512 of 2889

DODGE RAM 2001  Service Repair Manual (14) Install mainshaft/mode fork assembly (Fig.
73). Guide mainshaft through hub and into input
gear and shift rail through range fork and into case
bore.
(15) Install new o-ring on vacuum/indicator s