2001 DODGE RAM Service Repair Manual

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Page 1457 of 2889

DODGE RAM 2001 Service Repair Manual The federal gasoline engine exhaust system (Fig. 1) consists of engine exhaust manifolds, exhaust pipes, catalytic converter(s), extension pipe (if needed), exhaust heat shields, muffler and exhaust t

Page 1458 of 2889

DODGE RAM 2001 Service Repair Manual DESCRIPTIONÐ5.9L DIESEL CAUTION: Avoid application of rust prevention com- pounds or undercoating materials to exhaust sys- tem floor pan exhaust heat shields. Light overspray near the edges is permi

Page 1459 of 2889

DODGE RAM 2001 Service Repair Manual DIAGNOSIS AND TESTING - GAS ENGINE EXHAUST SYSTEM DIAGNOSIS CHART CONDITION POSSIBLE CAUSE CORRECTION EXCESSIVE EXHAUST NOISE OR LEAKING EXHAUST GASES1. Leaks at pipe joints. 1. Tighten clamps/bolts a

Page 1460 of 2889

DODGE RAM 2001 Service Repair Manual SPECIFICATIONS TORQUE DESCRIPTION N´m Ft. In. Lbs. Lbs. Adjusting StrapÐBolt 23 Ð 200 Air Heater Power SupplyÐ Nuts14 Ð 124 Air Inlet HousingÐBolts 24 18 Ð Cab Heater Supply/Return LineÐNuts24

Page 1461 of 2889

DODGE RAM 2001 Service Repair Manual (2) Install the exhaust pipe onto exhaust mani- folds, tighten 31 N´m (23 ft. lbs.). (3) Tighten all clamp nuts to 48 N´m (35 ft. lbs.) torque. (4) Lower the vehicle. (5) Start the engine and inspec

Page 1462 of 2889

DODGE RAM 2001 Service Repair Manual INSPECTION Look at the stainless steel body of the converter, inspect for bulging or other distortion that could be a result of overheating. If the converter has a heat shield attached make sure it is

Page 1463 of 2889

DODGE RAM 2001 Service Repair Manual EXHAUST PIPE - 5.9L HEAVY DUTY/8.0L REMOVAL (1) Raise and support the vehicle. (2) Saturate the bolts and nuts with heat valve lubricant. Allow 5 minutes for penetration. (3) Remove exhaust pipe to ma

Page 1464 of 2889

DODGE RAM 2001 Service Repair Manual INSPECTION Discard rusted clamps, broken or worn supports and attaching parts. Replace a component with orig- inal equipment parts, or equivalent. This will assure proper alignment with other parts in
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